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Ningbo Tiandai Auto Parts Co., Ltd. is professional China High Performance Elbow Silicone Hose Manufacturers and OEM High Performance Elbow Silicone Hose Factory. Ningbo Tiandai Auto Parts Co., Ltd. is a professional manufacturer of silicone hoses used in automobiles, trucks, motorcycles, and other machinery. The factory is located in Ningbo, the second largest port in China. It is 148 kilometers north of Shanghai and 138 kilometers west of Hangzhou, with convenient sea, land, and air transportation. TD company has strong technical strength, advanced process equipment, and specializes in producing high-quality silicone products for cooling and heating system of modified cars, racing cars,vehicles,motorcycle,bus,truck.Silicone products are IATF 16949:216 quality certified. At present, there are 9 major series and over 1500 varieties of products, which are sold to various parts of the country and exported to foreign markets. TD company has cooperated with multiple domestic hydrogen energy and fuel cell companies to customize and produce various food-grade silicone tubes for various professional water and gas pipes related to fuel cells, which have been highly praised and trusted by customers. More importantly, TD company still brimming with new ideas take to customers around the world.
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OEM High Performance Elbow Silicone Hose Manufacturers
Silicone hoses are made of 100% pure silicone, all hoses are handcrafted engineering silicone with 3-4-ply reinforced polyester.It is far more superior than original rubber hoses in terms of reinforcement, temperature resistance, burst pressure tolerance and material stability.It is applied to air intake and outlet pipe in radiator system, intercooler system and turbo system. With better heat-resistance, anti corrosion, oil-resistance and high-pressure resistance, silicone hose improve the car to new level and excellent performance.
Heavy Duty Spring Reinforced T-Bolt Silicone Hose Clamp
SUS 304 Stainless Steel Spring Reinforced T-Bolt Adjustable Heavy Duty Silicone Hose Clamps For Automotive Turbo Intake Intercooler Pipe
Silicone Hose Clamps are meticulously crafted to ensure seamless compatibility with silicone hoses, offering performance and durability. From precision-engineered German and American types to robust T-bolt clamps constructed with high-grade stainless steel (201/304).Whether you require clamps resistant to extrusion and shearing or ones capable of maintaining tightness amidst temperature fluctuations, we have you covered.
Spring Reinforced T-Bolt Hose Clamp Specifications:
- Material: SUS 304 Stainless Steel
- Band Width: 19mm(0.75")
- Band Thickness: 1.0mm(0.04")
Spring Reinforced T-Bolt Hose Clamp Features:
1.Adjustable range of the hose clamps band width: 19mm(0.75"), thickness:1.0mm(0.04").
2.Spring Reinforced T-Bolt hose clamp made of heavy-duty 304 stainless steel(includes steel strips,housing and screws),which is a strong and durable material.Even in harsh environmental conditions,still provides excellent corrosion and rust resistance,ensure long-lasting use and have excellent corrosion resistance. Clamps can resist the erosion of various chemicals, suitable for various industrial environments and harsh conditions, ensuring long-term stability of the pipeline system.
3.The bolt clamp with spring components can control the expansion and contraction size of the bolt for facilitating installation and clamping of the pipe, providing a safer protection for your pipe. Meanwhile, the circular arc flang process of the clamped steel band edge provides a leak-free connection that prevents sharp edges from cutting the pipe. The fine polishing of the steel band surface can protect the hose material from damage.
4.T-Bolt clamp is designed to fit 360° tightly into the pipe. The clamp size can be expanded and contracted by controlling the bolt to facilitate installation and clamping of the pipe.Simply adjust the clamp to the desired size and tighten with a wrench.
5.With strong connection force, easy and quick installation, high corrosion resistance, good adjustability, Heavy duty hose clamps widely used in ideal homes, automotive pipelines, general piping, ships, and industrial applications.
6.To eliminate concerns about break out and strip out,our stainless hose clamps is designed with a reinforced and widened steel band,featuring through-hole manufacturing craftsmanship,precise polished surface without burrs,a large torque that tightly locks and fixes hoses to effectively prevent pipeline leakage issues,and the hose will not incur any damage.
7.The sturdy stainless steel fasteners use a T-bolt spiral mechanism to allow the metal strip to pass smoothly and secure it more quickly.By deepening and improving the thread,the screws will not loosen,slip or fall out and thereby increase the stability of the product.
8.T-Bolt hose clamps for turbochargers, hoses, pipes, exhaust systems Retractable clamps ensure that hose clamps can be linked 360° without leakage.
9.Silicone Hose Clamps are meticulously crafted to ensure seamless compatibility with silicone hoses, offering performance and durability. From precision-engineered German and American types to robust T-bolt clamps constructed with high-grade stainless steel (201/304).Whether you require clamps resistant to extrusion and shearing or ones capable of maintaining tightness amidst temperature fluctuations, we have you covered.
Spring Reinfored T-Bolt Hose Clamp Application:
This robustly engineered design of Charge Air Cooler (CAC) Silicone Hose boasts a heavy wall construction, imbuing it with the resilience to tackle the pressures with ease. Tailored for heavy-duty pressure connections within the unforgiving confines of engine compartments, it thrives in environments where temperatures fluctuate wildly and pressure levels soar. 
The importance of seamless compatibility between silicone hose clamps and silicone hoses:
1.Material Compatibility: The material of the silicone hose clamp needs to be compatible with the silicone hose to avoid damage to the hose due to chemical reactions or corrosion. This compatibility ensures that the hose clamp does not cause damage to the hose, thereby extending the service life of the hose.
2.Spring Reinforcement & Flanging Design: The bolt clamp with spring components can control the expansion and contraction size of the bolt for facilitating installation and clamping of the pipe, providing a safer protection for your pipe. Meanwhile, the circular arc flang process of the clamped steel band edge provides a leak-free connection that prevents sharp edges from cutting the pipe. The fine polishing of the steel band surface can protect the hose material from damage.
3.Size Matching: The size of the hose clamp must accurately match the outer diameter of the hose. This ensures that the hose clamp can tightly fix the hose while avoiding excessive compression or slippage caused by size mismatch. Size matching is essential to ensure the fixing effect of the hose clamp and prevent hose damage.
4.Long-term Stability: Good compatibility means that the hose clamp can maintain its fixing effect throughout the service life of the hose. This helps reduce maintenance requirements and improve system reliability. Long-term stability is of great significance to reducing operating costs and improving production efficiency.
5.Performance Retention: To ensure that the hose maintains its performance under various working conditions (such as temperature and pressure changes), the design and material selection of the hose clamp are crucial. The hose clamp needs to be able to adapt to these changes while maintaining its fixing and protection functions.
Detailed functions and applications of Silicone Hose Clamps:
1.Fix and position: One of the main functions of silicone hose clamps is to fix the hose and ensure its accurate position in the system. This not only helps prevent the hose from being misplaced due to movement or vibration, but is also essential to maintaining the stability and safety of the entire system. For example, in the cooling system of a car, the hose clamp can ensure that the coolant hose remains in the correct position to avoid overheating or leakage caused by misalignment.
2.Pressure protection: In many industrial applications, hoses need to withstand different pressures. Silicone hose clamps can provide additional support to help the hose resist these pressures and reduce rupture or deformation caused by excessive pressure. This protection is essential to maintain the integrity of the system and extend the service life of the hose.
3.Prevent leakage: Silicone hose clamps help prevent leakage at the connection point by tightly fixing the hose. This is essential to ensure the safe transmission of fluids, especially in applications involving hazardous chemicals or high-pressure fluids. For example, in chemical processing plants or oil drilling platforms, the use of hose clamps can significantly reduce the risk of leakage and improve operational safety.
4.System integration: Silicone hose clamps help integrate hoses into larger piping systems, providing structural stability and integrity. This helps improve the reliability and efficiency of the entire system, especially in complex industrial piping systems, where the use of hose clamps can ensure coordinated work between various components.
5.Shock and noise reduction: Hose clamps can absorb energy generated by fluid flow or external vibrations, reducing noise and vibration in the system. This is particularly important in applications that require a low-noise environment, such as hospitals, laboratories, or industrial facilities near residential areas.
How to ensure that the silicone hose clamp maintains tightness during temperature fluctuations?
1. Choose the right material: Use materials that can adapt to temperature changes without losing elasticity or strength, such as certain types of stainless steel or high-temperature resistant silicone. These materials can maintain their performance under extreme temperatures and ensure the fixing effect of the hose clamp.
2. Design considerations: When designing a hose clamp, considering the effects of thermal expansion and contraction, it may be necessary to design some adjustable parts to adapt to temperature changes. This design ensures that the hose clamp can maintain its fixing effect at different temperatures.
3. Temperature range testing: During the production process of the hose clamp, temperature range testing is carried out to ensure that it can work properly within the expected operating temperature range. This includes durability testing under high and low temperature conditions.
4. Adaptability to the use environment: When selecting a hose clamp, consider the temperature range of its use environment. Choose a hose clamp suitable for a specific temperature range to ensure its performance in actual applications.
5. Regular inspection and maintenance: Even if the hose clamp is properly designed, it is necessary to regularly check its fixing effect, especially in an environment with large temperature fluctuations. This helps to detect and solve potential problems in time, ensuring the safety and reliability of the system.
Application and market demand of silicone hose in the automotive industry:
Silicone hose plays an important role in the automotive industry, meeting diverse market needs and technical requirements.
Engine cooling system:
In the engine cooling system of modern cars, silicone hoses are used to connect water pumps, radiators, thermostats and other cooling system components.
These hoses must be able to withstand high temperature and high pressure environments to ensure effective circulation and temperature control of coolant, thereby protecting the engine from overheating damage.
Intake system:
In the intake system of the car, silicone hose is often used to connect components such as turbochargers, air flow meters and intake manifolds.These hoses need to have good high temperature resistance and air tightness to ensure that the engine obtains sufficient air flow and pressure, and improve the power performance and fuel efficiency of the car.
Market demand and development trend:
With the development of the automotive industry and technological progress, the demand for silicone hoses is increasing.
Automakers and the automotive aftermarket have higher and higher requirements for high performance, durability and environmental protection, which has led to the continuous expansion of the application scope of silicone hoses in the market.
At the same time, the rise of electric vehicles and hybrid vehicles has also provided new growth opportunities for the application of silicone hoses, such as in the cooling system and battery management system of electric vehicles.
Reinforcement Types Of Layered Fabrics:
The silicone hose boasts a durable construction, integrating either polyester,aramid or glass fiber reinforcement, providing exceptional resistance against abrasion and high temperatures.
Its robust design ensures longevity, capable of withstanding prolonged usage without succumbing to physical wear and tear.
Reinforcement Layer Types:
The outside of the inner layer is usually wrapped with one or more layers of reinforcing fibers, such as Mesh Polyester Fibers, Dense Polyester,Nomex/Aramid Fibers and Glass Fibers.
These reinforcing fibers have high strength and modulus to effectively withstand internal pressure while increasing the overall rigidity and durability of the hose.
Nomex/Aramid Rinforcement Layer:
Nomex/Aramid is a high-performance synthetic fiber known for its high strength, high modulus and light weight. This fiber has very strong wear resistance and can significantly improve the wear resistance of the hose.
Inside the silicone hose, aramid fibers are usually arranged in a spiral or braided form to form a reinforcement layer. This structure not only improves the wear resistance of the hose, but also enhances its overall mechanical strength
Aramid reinforced silicone hose can maintain its wear resistance over a wide temperature range and remain stable even in high temperature environments, which further extends the service life of the hose.
Both aramid fiber and silicone materials have good aging resistance, which means that after long-term use, the wear resistance of the hose will not decrease due to aging.
Nomex/Aramid reinforced silicone hose can be customized with different reinforcement layers and structures according to different application requirements to meet specific wear resistance requirements.
Hose Material Suitability and Performance:
Steel Ring Reinfored Silicone Hose:
The steel wire-reinforced silicone hose is external or internal covered with high-strength steel wire, allowing it to withstand higher pressures, ensuring the product's stability and reliability under various working conditions. This design not only enhances the pressure resistance of the hose but also effectively prevents extrusion and deformation of the hose, extending its service life.
Embedded within the walls of silicone hoses, the metal wire reinforcement forms a robust mesh structure. This structure not only enhances the overall strength of the hose but also significantly improves its pressure resistance capabilities. Under high-pressure or negative pressure conditions, the metal wire layer effectively distributes and absorbs pressure, preventing the hose from being squeezed, deformed, or collapsed. This ensures that the hose maintains a stable shape and performance under a wide range of operating conditions.
Highly specialised Fluorosilicone FVMQ product for Oils/Oil mists and fuel filter hoses:
Fluorosilicone hoses use a specially compounded silicone called FVMQ (Fluorosilicone Rubber). This comes in the form of a lining of Black Fluorosilicone, covered with reinforced polyester and pure silicone.
This grade is specially formulated to prevent oil from penetrating the wall.
Fluorosilicone hose the temperature range is between -50 °C/-122 °F and +175 °C/+347 °F.
Some formulations will work under high temperature situations up to 225°C giving it excellent thermal stability making it ideal for charge air cooler and turbo hoses.
Food-Grade Silicone Hose:
Application: Food-grade silicone hose for fuel cell
The advancement of food-grade silicone hoses tailored for fuel cell and hybrid vehicles marks a pivotal stride in automotive technology.
These hoses are meticulously engineered to cater to the unique demands of clean energy vehicles, particularly in facilitating the seamless filling of hydrogen and the circulation of cooling water vital for fuel cell operation.
Their design incorporates flame-retardant properties to ensure safety under conditions, alongside low conductivity characteristics to prevent any electrical interference.
Moreover, the transparency of these hoses is optimized to allow the unimpeded flow of high-purity cooling water, safeguarding the functionality of fuel cells without compromise.
Difference Cover Styles For Silicone Hose:
1.Matte Surface Silicone Hose
The main function of the outer matte silicone hose is to increase the friction of the outer layer, enhance the firmness and sealing of the silicone tube and its connecting components.
Matte silicone hose has stronger wear and aging resistance, and has pressure resistance and temperature resistance. Silicone hose can be used for a long time in harsh environments.
2.Aluminum Wrapped Silicone Hose
Aluminum-wrapped silicone hose is wrapped with aluminum material to achieve stable internal and external temperatures.
Regardless of the high temperature of the internal medium or changes in the external environment, the aluminum-coated silicone hose can effectively maintain a stable temperature.
This special design not only allows it to withstand high temperatures but also resists the impact of the external environment on the internal temperature, thereby ensuring the stability and reliability of the system.
Compared with traditional silicone hoses, aluminum-wrapped silicone hoses perform better under high temperature and high-pressure conditions.
Heat Shrink Braided Sleeve Hydraulic Hose Protector:
Heat shrink braided sleeves are made of PET-DTY and HDPE materials. It has the smooth surface, strong tensile strength, explosion-proof and anti-corrosion, anti-wear and noise reduction, moisture absorption and dust prevention.Heat shrink braided sleeves have excellent wear resistance and flexibility.
Heat shrink braided sleeves are mainly used for wear-resistant and explosion-proof protection of hydraulic pipes, oil pipes, gas pipes, and other pipes in mechanical equipment, especially suitable for pipe fittings working in harsh environments.
Customized Color Of Silicone Hose：
Personalized customized services:
We know that each customer's needs are different, so we provide personalized customized services. According to the specific needs of customers, we can tailor the specifications, materials, colors and other parameters of silicone hose to ensure that the products perfectly fit the customer's application scenarios.Whether it is small batch production or mass customization, we can respond flexibly and provide cost-effective customized solutions to meet the diverse needs of customers.
What are the unique advantages of our Silicone Hose?
Point 1: High-quality silicone material
Our silicone hose are made of top-quality silicone material, which has a good reputation in the industry. This silicone material has excellent high-temperature resistance and is able to operate in a temperature range of -50°C to +250°C. This feature allows our silicone hose joints to remain stable in high-temperature environments and will not be deformed or damaged due to temperature changes. In addition, silicone materials also have good low-temperature resistance and remain flexible and elastic in extremely cold environments.
Point 2: Excellent elasticity and flexibility
Another notable feature of silicone material is its excellent elasticity and flexibility. Our silicone hose can effectively absorb impact and vibration when subjected to external forces, protecting the connection parts from damage. This feature makes our products perform particularly well in applications that require frequent bending and movement. The flexibility of silicone hose easily cope with various complex connection requirements, ensuring a stable connection whether in a narrow space or in situations that require multiple bends.
Point 3: Exquisite production technology
We have advanced production equipment and exquisite manufacturing technology, and a strict quality control system ensures the high quality of every factory product. From the selection of raw materials to the processing of finished products, we strictly control every aspect to ensure that every detail of the product meets the highest standards. Especially in the production process, we have adopted a number of innovative technologies to not only improve production efficiency, but also improve product performance and durability.
Point 4: Strict quality inspection
In order to ensure the high quality of our products, we conduct strict inspection and testing on each silicone hoses before leaving the factory. Quality control and inspection are key steps to ensure that the product meets standards and customer needs.At the same time, visual inspection and dimensional measurement are also commonly used quality control methods to ensure that the appearance and size of each silicone hose meet the design requirements. During the production process, raw materials, intermediate products and final products are strictly inspected for quality.These tests include pressure test, high temperature resistance test, anti-aging test and air leakage test. Through these rigorous tests, we ensure that each product will not have air or water leakage, cracking or other problems during use, ensure that the hose can operate stably under various working conditions. thereby providing customers with the most reliable use experience.
How to ensure the cost performance of our silicone hose?
Independent production line:
We have our own production line and advanced production equipment, which can efficiently produce high-quality silicone hose. Through independent production, we are not only able to effectively control production costs, but also ensure that every aspect of the product is under our strict supervision. We continue to introduce advanced production technology and equipment to improve production efficiency while ensuring the high quality and performance of our products.
Efficient supply chain management:
We have a complete supply chain management system. From raw material procurement to finished product delivery, every link is strictly managed and controlled. Through long-term cooperation with high-quality raw material suppliers, we ensure high quality and stable supply of raw materials. In addition, we effectively reduce production and inventory costs by optimizing production processes and inventory management, thereby providing customers with more competitive prices.
Fast and safe logistics services:
We have cooperated with a number of logistics companies and established an extensive logistics network to ensure that products are delivered to customers quickly and safely. No matter where the customer is located, we can provide timely logistics services to ensure that the customer's production and use needs are not affected. At the same time, we provide a variety of logistics solutions, and customers can choose the most suitable logistics method according to their own needs, thereby further reducing logistics costs.
Personalized customized services:
We know that each customer's needs are different, so we provide personalized customized services. According to the specific needs of customers, we can tailor the specifications, materials, colors and other parameters of silicone hose to ensure that the products perfectly fit the customer's application scenarios. Whether it is small batch production or mass customization, we can respond flexibly and provide cost-effective customized solutions to meet the diverse needs of customers.
Professional customer service:
We always adhere to customer-centricity and provide professional and timely customer service. Our customer service team is composed of experienced professionals and can provide customers with a full range of services from product selection, technical consultation to after-sales support. No matter what problems customers encounter during use, we can provide timely solutions to ensure that customers have the best experience.
Heavy Duty Spring Reinforced T-Bolt Silicone Hose Clamp
SUS 304 Stainless Steel Spring Reinforced T-Bolt Adjustable Heavy Duty Silicone Hose Clamps For Automotive Turbo Intake Intercooler Pipe
Silicone Hose Clamps are meticulously crafted to ensure seamless compatibility with silicone hoses, offering performance and durability. From precision-engineered German and American types to robust T-bolt clamps constructed with high-grade stainless steel (201/304).Whether you require clamps resistant to extrusion and shearing or ones capable of maintaining tightness amidst temperature fluctuations, we have you covered.
Spring Reinforced T-Bolt Hose Clamp Specifications:
- Material: SUS 304 Stainless Steel
- Band Width: 19mm(0.75")
- Band Thickness: 1.0mm(0.04")
Spring Reinforced T-Bolt Hose Clamp Features:
1.Adjustable range of the hose clamps band width: 19mm(0.75"), thickness:1.0mm(0.04").
2.Spring Reinforced T-Bolt hose clamp made of heavy-duty 304 stainless steel(includes steel strips,housing and screws),which is a strong and durable material.Even in harsh environmental conditions,still provides excellent corrosion and rust resistance,ensure long-lasting use and have excellent corrosion resistance. Clamps can resist the erosion of various chemicals, suitable for various industrial environments and harsh conditions, ensuring long-term stability of the pipeline system.
3.The bolt clamp with spring components can control the expansion and contraction size of the bolt for facilitating installation and clamping of the pipe, providing a safer protection for your pipe. Meanwhile, the circular arc flang process of the clamped steel band edge provides a leak-free connection that prevents sharp edges from cutting the pipe. The fine polishing of the steel band surface can protect the hose material from damage.
4.T-Bolt clamp is designed to fit 360° tightly into the pipe. The clamp size can be expanded and contracted by controlling the bolt to facilitate installation and clamping of the pipe.Simply adjust the clamp to the desired size and tighten with a wrench.
5.With strong connection force, easy and quick installation, high corrosion resistance, good adjustability, Heavy duty hose clamps widely used in ideal homes, automotive pipelines, general piping, ships, and industrial applications.
6.To eliminate concerns about break out and strip out,our stainless hose clamps is designed with a reinforced and widened steel band,featuring through-hole manufacturing craftsmanship,precise polished surface without burrs,a large torque that tightly locks and fixes hoses to effectively prevent pipeline leakage issues,and the hose will not incur any damage.
7.The sturdy stainless steel fasteners use a T-bolt spiral mechanism to allow the metal strip to pass smoothly and secure it more quickly.By deepening and improving the thread,the screws will not loosen,slip or fall out and thereby increase the stability of the product.
8.T-Bolt hose clamps for turbochargers, hoses, pipes, exhaust systems Retractable clamps ensure that hose clamps can be linked 360° without leakage.
9.Silicone Hose Clamps are meticulously crafted to ensure seamless compatibility with silicone hoses, offering performance and durability. From precision-engineered German and American types to robust T-bolt clamps constructed with high-grade stainless steel (201/304).Whether you require clamps resistant to extrusion and shearing or ones capable of maintaining tightness amidst temperature fluctuations, we have you covered.
Spring Reinfored T-Bolt Hose Clamp Application:
This robustly engineered design of Charge Air Cooler (CAC) Silicone Hose boasts a heavy wall construction, imbuing it with the resilience to tackle the pressures with ease. Tailored for heavy-duty pressure connections within the unforgiving confines of engine compartments, it thrives in environments where temperatures fluctuate wildly and pressure levels soar.
The importance of seamless compatibility between silicone hose clamps and silicone hoses:
1.Material Compatibility: The material of the silicone hose clamp needs to be compatible with the silicone hose to avoid damage to the hose due to chemical reactions or corrosion. This compatibility ensures that the hose clamp does not cause damage to the hose, thereby extending the service life of the hose.
2.Spring Reinforcement & Flanging Design: The bolt clamp with spring components can control the expansion and contraction size of the bolt for facilitating installation and clamping of the pipe, providing a safer protection for your pipe. Meanwhile, the circular arc flang process of the clamped steel band edge provides a leak-free connection that prevents sharp edges from cutting the pipe. The fine polishing of the steel band surface can protect the hose material from damage.
3.Size Matching: The size of the hose clamp must accurately match the outer diameter of the hose. This ensures that the hose clamp can tightly fix the hose while avoiding excessive compression or slippage caused by size mismatch. Size matching is essential to ensure the fixing effect of the hose clamp and prevent hose damage.
4.Long-term Stability: Good compatibility means that the hose clamp can maintain its fixing effect throughout the service life of the hose. This helps reduce maintenance requirements and improve system reliability. Long-term stability is of great significance to reducing operating costs and improving production efficiency.
5.Performance Retention: To ensure that the hose maintains its performance under various working conditions (such as temperature and pressure changes), the design and material selection of the hose clamp are crucial. The hose clamp needs to be able to adapt to these changes while maintaining its fixing and protection functions.
Detailed functions and applications of Silicone Hose Clamps:
1.Fix and position: One of the main functions of silicone hose clamps is to fix the hose and ensure its accurate position in the system. This not only helps prevent the hose from being misplaced due to movement or vibration, but is also essential to maintaining the stability and safety of the entire system. For example, in the cooling system of a car, the hose clamp can ensure that the coolant hose remains in the correct position to avoid overheating or leakage caused by misalignment.
2.Pressure protection: In many industrial applications, hoses need to withstand different pressures. Silicone hose clamps can provide additional support to help the hose resist these pressures and reduce rupture or deformation caused by excessive pressure. This protection is essential to maintain the integrity of the system and extend the service life of the hose.
3.Prevent leakage: Silicone hose clamps help prevent leakage at the connection point by tightly fixing the hose. This is essential to ensure the safe transmission of fluids, especially in applications involving hazardous chemicals or high-pressure fluids. For example, in chemical processing plants or oil drilling platforms, the use of hose clamps can significantly reduce the risk of leakage and improve operational safety.
4.System integration: Silicone hose clamps help integrate hoses into larger piping systems, providing structural stability and integrity. This helps improve the reliability and efficiency of the entire system, especially in complex industrial piping systems, where the use of hose clamps can ensure coordinated work between various components.
5.Shock and noise reduction: Hose clamps can absorb energy generated by fluid flow or external vibrations, reducing noise and vibration in the system. This is particularly important in applications that require a low-noise environment, such as hospitals, laboratories, or industrial facilities near residential areas.
How to ensure that the silicone hose clamp maintains tightness during temperature fluctuations?
1. Choose the right material: Use materials that can adapt to temperature changes without losing elasticity or strength, such as certain types of stainless steel or high-temperature resistant silicone. These materials can maintain their performance under extreme temperatures and ensure the fixing effect of the hose clamp.
2. Design considerations: When designing a hose clamp, considering the effects of thermal expansion and contraction, it may be necessary to design some adjustable parts to adapt to temperature changes. This design ensures that the hose clamp can maintain its fixing effect at different temperatures.
3. Temperature range testing: During the production process of the hose clamp, temperature range testing is carried out to ensure that it can work properly within the expected operating temperature range. This includes durability testing under high and low temperature conditions.
4. Adaptability to the use environment: When selecting a hose clamp, consider the temperature range of its use environment. Choose a hose clamp suitable for a specific temperature range to ensure its performance in actual applications.
5. Regular inspection and maintenance: Even if the hose clamp is properly designed, it is necessary to regularly check its fixing effect, especially in an environment with large temperature fluctuations. This helps to detect and solve potential problems in time, ensuring the safety and reliability of the system.
Application and market demand of silicone hose in the automotive industry:
Silicone hose plays an important role in the automotive industry, meeting diverse market needs and technical requirements.
Engine cooling system:
In the engine cooling system of modern cars, silicone hoses are used to connect water pumps, radiators, thermostats and other cooling system components.
These hoses must be able to withstand high temperature and high pressure environments to ensure effective circulation and temperature control of coolant, thereby protecting the engine from overheating damage.
Intake system:
In the intake system of the car, silicone hose is often used to connect components such as turbochargers, air flow meters and intake manifolds.These hoses need to have good high temperature resistance and air tightness to ensure that the engine obtains sufficient air flow and pressure, and improve the power performance and fuel efficiency of the car.
Market demand and development trend:
With the development of the automotive industry and technological progress, the demand for silicone hoses is increasing.
Automakers and the automotive aftermarket have higher and higher requirements for high performance, durability and environmental protection, which has led to the continuous expansion of the application scope of silicone hoses in the market.
At the same time, the rise of electric vehicles and hybrid vehicles has also provided new growth opportunities for the application of silicone hoses, such as in the cooling system and battery management system of electric vehicles.
Reinforcement Types Of Layered Fabrics:
The silicone hose boasts a durable construction, integrating either polyester,aramid or glass fiber reinforcement, providing exceptional resistance against abrasion and high temperatures.
Its robust design ensures longevity, capable of withstanding prolonged usage without succumbing to physical wear and tear.
Reinforcement Layer Types:
The outside of the inner layer is usually wrapped with one or more layers of reinforcing fibers, such as Mesh Polyester Fibers, Dense Polyester,Nomex/Aramid Fibers and Glass Fibers.
These reinforcing fibers have high strength and modulus to effectively withstand internal pressure while increasing the overall rigidity and durability of the hose.
Nomex/Aramid Rinforcement Layer:
Nomex/Aramid is a high-performance synthetic fiber known for its high strength, high modulus and light weight. This fiber has very strong wear resistance and can significantly improve the wear resistance of the hose.
Inside the silicone hose, aramid fibers are usually arranged in a spiral or braided form to form a reinforcement layer. This structure not only improves the wear resistance of the hose, but also enhances its overall mechanical strength
Aramid reinforced silicone hose can maintain its wear resistance over a wide temperature range and remain stable even in high temperature environments, which further extends the service life of the hose.
Both aramid fiber and silicone materials have good aging resistance, which means that after long-term use, the wear resistance of the hose will not decrease due to aging.
Nomex/Aramid reinforced silicone hose can be customized with different reinforcement layers and structures according to different application requirements to meet specific wear resistance requirements.
Hose Material Suitability and Performance:
Steel Ring Reinfored Silicone Hose:
The steel wire-reinforced silicone hose is external or internal covered with high-strength steel wire, allowing it to withstand higher pressures, ensuring the product's stability and reliability under various working conditions. This design not only enhances the pressure resistance of the hose but also effectively prevents extrusion and deformation of the hose, extending its service life.
Embedded within the walls of silicone hoses, the metal wire reinforcement forms a robust mesh structure. This structure not only enhances the overall strength of the hose but also significantly improves its pressure resistance capabilities. Under high-pressure or negative pressure conditions, the metal wire layer effectively distributes and absorbs pressure, preventing the hose from being squeezed, deformed, or collapsed. This ensures that the hose maintains a stable shape and performance under a wide range of operating conditions.
Highly specialised Fluorosilicone FVMQ product for Oils/Oil mists and fuel filter hoses:
Fluorosilicone hoses use a specially compounded silicone called FVMQ (Fluorosilicone Rubber). This comes in the form of a lining of Black Fluorosilicone, covered with reinforced polyester and pure silicone.
This grade is specially formulated to prevent oil from penetrating the wall.
Fluorosilicone hose the temperature range is between -50 °C/-122 °F and +175 °C/+347 °F.
Some formulations will work under high temperature situations up to 225°C giving it excellent thermal stability making it ideal for charge air cooler and turbo hoses.
Food-Grade Silicone Hose:
Application: Food-grade silicone hose for fuel cell
The advancement of food-grade silicone hoses tailored for fuel cell and hybrid vehicles marks a pivotal stride in automotive technology.
These hoses are meticulously engineered to cater to the unique demands of clean energy vehicles, particularly in facilitating the seamless filling of hydrogen and the circulation of cooling water vital for fuel cell operation.
Their design incorporates flame-retardant properties to ensure safety under conditions, alongside low conductivity characteristics to prevent any electrical interference.
Moreover, the transparency of these hoses is optimized to allow the unimpeded flow of high-purity cooling water, safeguarding the functionality of fuel cells without compromise.
Difference Cover Styles For Silicone Hose:
1.Matte Surface Silicone Hose
The main function of the outer matte silicone hose is to increase the friction of the outer layer, enhance the firmness and sealing of the silicone tube and its connecting components.
Matte silicone hose has stronger wear and aging resistance, and has pressure resistance and temperature resistance. Silicone hose can be used for a long time in harsh environments.
2.Aluminum Wrapped Silicone Hose
Aluminum-wrapped silicone hose is wrapped with aluminum material to achieve stable internal and external temperatures.
Regardless of the high temperature of the internal medium or changes in the external environment, the aluminum-coated silicone hose can effectively maintain a stable temperature.
This special design not only allows it to withstand high temperatures but also resists the impact of the external environment on the internal temperature, thereby ensuring the stability and reliability of the system.
Compared with traditional silicone hoses, aluminum-wrapped silicone hoses perform better under high temperature and high-pressure conditions.
Heat Shrink Braided Sleeve Hydraulic Hose Protector:
Heat shrink braided sleeves are made of PET-DTY and HDPE materials. It has the smooth surface, strong tensile strength, explosion-proof and anti-corrosion, anti-wear and noise reduction, moisture absorption and dust prevention.Heat shrink braided sleeves have excellent wear resistance and flexibility.
Heat shrink braided sleeves are mainly used for wear-resistant and explosion-proof protection of hydraulic pipes, oil pipes, gas pipes, and other pipes in mechanical equipment, especially suitable for pipe fittings working in harsh environments.
Customized Color Of Silicone Hose：
Personalized customized services:
We know that each customer's needs are different, so we provide personalized customized services. According to the specific needs of customers, we can tailor the specifications, materials, colors and other parameters of silicone hose to ensure that the products perfectly fit the customer's application scenarios.Whether it is small batch production or mass customization, we can respond flexibly and provide cost-effective customized solutions to meet the diverse needs of customers.
What are the unique advantages of our Silicone Hose?
Point 1: High-quality silicone material
Our silicone hose are made of top-quality silicone material, which has a good reputation in the industry. This silicone material has excellent high-temperature resistance and is able to operate in a temperature range of -50°C to +250°C. This feature allows our silicone hose joints to remain stable in high-temperature environments and will not be deformed or damaged due to temperature changes. In addition, silicone materials also have good low-temperature resistance and remain flexible and elastic in extremely cold environments.
Point 2: Excellent elasticity and flexibility
Another notable feature of silicone material is its excellent elasticity and flexibility. Our silicone hose can effectively absorb impact and vibration when subjected to external forces, protecting the connection parts from damage. This feature makes our products perform particularly well in applications that require frequent bending and movement. The flexibility of silicone hose easily cope with various complex connection requirements, ensuring a stable connection whether in a narrow space or in situations that require multiple bends.
Point 3: Exquisite production technology
We have advanced production equipment and exquisite manufacturing technology, and a strict quality control system ensures the high quality of every factory product. From the selection of raw materials to the processing of finished products, we strictly control every aspect to ensure that every detail of the product meets the highest standards. Especially in the production process, we have adopted a number of innovative technologies to not only improve production efficiency, but also improve product performance and durability.
Point 4: Strict quality inspection
In order to ensure the high quality of our products, we conduct strict inspection and testing on each silicone hoses before leaving the factory. Quality control and inspection are key steps to ensure that the product meets standards and customer needs.At the same time, visual inspection and dimensional measurement are also commonly used quality control methods to ensure that the appearance and size of each silicone hose meet the design requirements. During the production process, raw materials, intermediate products and final products are strictly inspected for quality.These tests include pressure test, high temperature resistance test, anti-aging test and air leakage test. Through these rigorous tests, we ensure that each product will not have air or water leakage, cracking or other problems during use, ensure that the hose can operate stably under various working conditions. thereby providing customers with the most reliable use experience.
How to ensure the cost performance of our silicone hose?
Independent production line:
We have our own production line and advanced production equipment, which can efficiently produce high-quality silicone hose. Through independent production, we are not only able to effectively control production costs, but also ensure that every aspect of the product is under our strict supervision. We continue to introduce advanced production technology and equipment to improve production efficiency while ensuring the high quality and performance of our products.
Efficient supply chain management:
We have a complete supply chain management system. From raw material procurement to finished product delivery, every link is strictly managed and controlled. Through long-term cooperation with high-quality raw material suppliers, we ensure high quality and stable supply of raw materials. In addition, we effectively reduce production and inventory costs by optimizing production processes and inventory management, thereby providing customers with more competitive prices.
Fast and safe logistics services:
We have cooperated with a number of logistics companies and established an extensive logistics network to ensure that products are delivered to customers quickly and safely. No matter where the customer is located, we can provide timely logistics services to ensure that the customer's production and use needs are not affected. At the same time, we provide a variety of logistics solutions, and customers can choose the most suitable logistics method according to their own needs, thereby further reducing logistics costs.
Personalized customized services:
We know that each customer's needs are different, so we provide personalized customized services. According to the specific needs of customers, we can tailor the specifications, materials, colors and other parameters of silicone hose to ensure that the products perfectly fit the customer's application scenarios. Whether it is small batch production or mass customization, we can respond flexibly and provide cost-effective customized solutions to meet the diverse needs of customers.
Professional customer service:
We always adhere to customer-centricity and provide professional and timely customer service. Our customer service team is composed of experienced professionals and can provide customers with a full range of services from product selection, technical consultation to after-sales support. No matter what problems customers encounter during use, we can provide timely solutions to ensure that customers have the best experience.
Heavy Duty Spring Reinforced T-Bolt Silicone Hose Clamp
SUS 304 Stainless Steel Spring Reinforced T-Bolt Adjustable Heavy Duty Silicone Hose Clamps For Automotive Turbo Intake Intercooler Pipe
Silicone Hose Clamps are meticulously crafted to ensure seamless compatibility with silicone hoses, offering performance and durability. From precision-engineered German and American types to robust T-bolt clamps constructed with high-grade stainless steel (201/304).Whether you require clamps resistant to extrusion and shearing or ones capable of maintaining tightness amidst temperature fluctuations, we have you covered.
Spring Reinforced T-Bolt Hose Clamp Specifications:
- Material: SUS 304 Stainless Steel
- Band Width: 19mm(0.75")
- Band Thickness: 1.0mm(0.04")
Spring Reinforced T-Bolt Hose Clamp Features:
1.Adjustable range of the hose clamps band width: 19mm(0.75"), thickness:1.0mm(0.04").
2.Spring Reinforced T-Bolt hose clamp made of heavy-duty 304 stainless steel(includes steel strips,housing and screws),which is a strong and durable material.Even in harsh environmental conditions,still provides excellent corrosion and rust resistance,ensure long-lasting use and have excellent corrosion resistance. Clamps can resist the erosion of various chemicals, suitable for various industrial environments and harsh conditions, ensuring long-term stability of the pipeline system.
3.The bolt clamp with spring components can control the expansion and contraction size of the bolt for facilitating installation and clamping of the pipe, providing a safer protection for your pipe. Meanwhile, the circular arc flang process of the clamped steel band edge provides a leak-free connection that prevents sharp edges from cutting the pipe. The fine polishing of the steel band surface can protect the hose material from damage.
4.T-Bolt clamp is designed to fit 360° tightly into the pipe. The clamp size can be expanded and contracted by controlling the bolt to facilitate installation and clamping of the pipe.Simply adjust the clamp to the desired size and tighten with a wrench.
5.With strong connection force, easy and quick installation, high corrosion resistance, good adjustability, Heavy duty hose clamps widely used in ideal homes, automotive pipelines, general piping, ships, and industrial applications.
6.To eliminate concerns about break out and strip out,our stainless hose clamps is designed with a reinforced and widened steel band,featuring through-hole manufacturing craftsmanship,precise polished surface without burrs,a large torque that tightly locks and fixes hoses to effectively prevent pipeline leakage issues,and the hose will not incur any damage.
7.The sturdy stainless steel fasteners use a T-bolt spiral mechanism to allow the metal strip to pass smoothly and secure it more quickly.By deepening and improving the thread,the screws will not loosen,slip or fall out and thereby increase the stability of the product.
8.T-Bolt hose clamps for turbochargers, hoses, pipes, exhaust systems Retractable clamps ensure that hose clamps can be linked 360° without leakage.
9.Silicone Hose Clamps are meticulously crafted to ensure seamless compatibility with silicone hoses, offering performance and durability. From precision-engineered German and American types to robust T-bolt clamps constructed with high-grade stainless steel (201/304).Whether you require clamps resistant to extrusion and shearing or ones capable of maintaining tightness amidst temperature fluctuations, we have you covered.
Spring Reinfored T-Bolt Hose Clamp Application:
This robustly engineered design of Charge Air Cooler (CAC) Silicone Hose boasts a heavy wall construction, imbuing it with the resilience to tackle the pressures with ease. Tailored for heavy-duty pressure connections within the unforgiving confines of engine compartments, it thrives in environments where temperatures fluctuate wildly and pressure levels soar.
The importance of seamless compatibility between silicone hose clamps and silicone hoses:
1.Material Compatibility: The material of the silicone hose clamp needs to be compatible with the silicone hose to avoid damage to the hose due to chemical reactions or corrosion. This compatibility ensures that the hose clamp does not cause damage to the hose, thereby extending the service life of the hose.
2.Spring Reinforcement & Flanging Design: The bolt clamp with spring components can control the expansion and contraction size of the bolt for facilitating installation and clamping of the pipe, providing a safer protection for your pipe. Meanwhile, the circular arc flang process of the clamped steel band edge provides a leak-free connection that prevents sharp edges from cutting the pipe. The fine polishing of the steel band surface can protect the hose material from damage.
3.Size Matching: The size of the hose clamp must accurately match the outer diameter of the hose. This ensures that the hose clamp can tightly fix the hose while avoiding excessive compression or slippage caused by size mismatch. Size matching is essential to ensure the fixing effect of the hose clamp and prevent hose damage.
4.Long-term Stability: Good compatibility means that the hose clamp can maintain its fixing effect throughout the service life of the hose. This helps reduce maintenance requirements and improve system reliability. Long-term stability is of great significance to reducing operating costs and improving production efficiency.
5.Performance Retention: To ensure that the hose maintains its performance under various working conditions (such as temperature and pressure changes), the design and material selection of the hose clamp are crucial. The hose clamp needs to be able to adapt to these changes while maintaining its fixing and protection functions.
Detailed functions and applications of Silicone Hose Clamps:
1.Fix and position: One of the main functions of silicone hose clamps is to fix the hose and ensure its accurate position in the system. This not only helps prevent the hose from being misplaced due to movement or vibration, but is also essential to maintaining the stability and safety of the entire system. For example, in the cooling system of a car, the hose clamp can ensure that the coolant hose remains in the correct position to avoid overheating or leakage caused by misalignment.
2.Pressure protection: In many industrial applications, hoses need to withstand different pressures. Silicone hose clamps can provide additional support to help the hose resist these pressures and reduce rupture or deformation caused by excessive pressure. This protection is essential to maintain the integrity of the system and extend the service life of the hose.
3.Prevent leakage: Silicone hose clamps help prevent leakage at the connection point by tightly fixing the hose. This is essential to ensure the safe transmission of fluids, especially in applications involving hazardous chemicals or high-pressure fluids. For example, in chemical processing plants or oil drilling platforms, the use of hose clamps can significantly reduce the risk of leakage and improve operational safety.
4.System integration: Silicone hose clamps help integrate hoses into larger piping systems, providing structural stability and integrity. This helps improve the reliability and efficiency of the entire system, especially in complex industrial piping systems, where the use of hose clamps can ensure coordinated work between various components.
5.Shock and noise reduction: Hose clamps can absorb energy generated by fluid flow or external vibrations, reducing noise and vibration in the system. This is particularly important in applications that require a low-noise environment, such as hospitals, laboratories, or industrial facilities near residential areas.
How to ensure that the silicone hose clamp maintains tightness during temperature fluctuations?
1. Choose the right material: Use materials that can adapt to temperature changes without losing elasticity or strength, such as certain types of stainless steel or high-temperature resistant silicone. These materials can maintain their performance under extreme temperatures and ensure the fixing effect of the hose clamp.
2. Design considerations: When designing a hose clamp, considering the effects of thermal expansion and contraction, it may be necessary to design some adjustable parts to adapt to temperature changes. This design ensures that the hose clamp can maintain its fixing effect at different temperatures.
3. Temperature range testing: During the production process of the hose clamp, temperature range testing is carried out to ensure that it can work properly within the expected operating temperature range. This includes durability testing under high and low temperature conditions.
4. Adaptability to the use environment: When selecting a hose clamp, consider the temperature range of its use environment. Choose a hose clamp suitable for a specific temperature range to ensure its performance in actual applications.
5. Regular inspection and maintenance: Even if the hose clamp is properly designed, it is necessary to regularly check its fixing effect, especially in an environment with large temperature fluctuations. This helps to detect and solve potential problems in time, ensuring the safety and reliability of the system.
Application and market demand of silicone hose in the automotive industry:
Silicone hose plays an important role in the automotive industry, meeting diverse market needs and technical requirements.
Engine cooling system:
In the engine cooling system of modern cars, silicone hoses are used to connect water pumps, radiators, thermostats and other cooling system components.
These hoses must be able to withstand high temperature and high pressure environments to ensure effective circulation and temperature control of coolant, thereby protecting the engine from overheating damage.
Intake system:
In the intake system of the car, silicone hose is often used to connect components such as turbochargers, air flow meters and intake manifolds.These hoses need to have good high temperature resistance and air tightness to ensure that the engine obtains sufficient air flow and pressure, and improve the power performance and fuel efficiency of the car.
Market demand and development trend:
With the development of the automotive industry and technological progress, the demand for silicone hoses is increasing.
Automakers and the automotive aftermarket have higher and higher requirements for high performance, durability and environmental protection, which has led to the continuous expansion of the application scope of silicone hoses in the market.
At the same time, the rise of electric vehicles and hybrid vehicles has also provided new growth opportunities for the application of silicone hoses, such as in the cooling system and battery management system of electric vehicles.
Reinforcement Types Of Layered Fabrics:
The silicone hose boasts a durable construction, integrating either polyester,aramid or glass fiber reinforcement, providing exceptional resistance against abrasion and high temperatures.
Its robust design ensures longevity, capable of withstanding prolonged usage without succumbing to physical wear and tear.
Reinforcement Layer Types:
The outside of the inner layer is usually wrapped with one or more layers of reinforcing fibers, such as Mesh Polyester Fibers, Dense Polyester,Nomex/Aramid Fibers and Glass Fibers.
These reinforcing fibers have high strength and modulus to effectively withstand internal pressure while increasing the overall rigidity and durability of the hose.
Nomex/Aramid Rinforcement Layer:
Nomex/Aramid is a high-performance synthetic fiber known for its high strength, high modulus and light weight. This fiber has very strong wear resistance and can significantly improve the wear resistance of the hose.
Inside the silicone hose, aramid fibers are usually arranged in a spiral or braided form to form a reinforcement layer. This structure not only improves the wear resistance of the hose, but also enhances its overall mechanical strength
Aramid reinforced silicone hose can maintain its wear resistance over a wide temperature range and remain stable even in high temperature environments, which further extends the service life of the hose.
Both aramid fiber and silicone materials have good aging resistance, which means that after long-term use, the wear resistance of the hose will not decrease due to aging.
Nomex/Aramid reinforced silicone hose can be customized with different reinforcement layers and structures according to different application requirements to meet specific wear resistance requirements.
Hose Material Suitability and Performance:
Steel Ring Reinfored Silicone Hose:
The steel wire-reinforced silicone hose is external or internal covered with high-strength steel wire, allowing it to withstand higher pressures, ensuring the product's stability and reliability under various working conditions. This design not only enhances the pressure resistance of the hose but also effectively prevents extrusion and deformation of the hose, extending its service life.
Embedded within the walls of silicone hoses, the metal wire reinforcement forms a robust mesh structure. This structure not only enhances the overall strength of the hose but also significantly improves its pressure resistance capabilities. Under high-pressure or negative pressure conditions, the metal wire layer effectively distributes and absorbs pressure, preventing the hose from being squeezed, deformed, or collapsed. This ensures that the hose maintains a stable shape and performance under a wide range of operating conditions.
Highly specialised Fluorosilicone FVMQ product for Oils/Oil mists and fuel filter hoses:
Fluorosilicone hoses use a specially compounded silicone called FVMQ (Fluorosilicone Rubber). This comes in the form of a lining of Black Fluorosilicone, covered with reinforced polyester and pure silicone.
This grade is specially formulated to prevent oil from penetrating the wall.
Fluorosilicone hose the temperature range is between -50 °C/-122 °F and +175 °C/+347 °F.
Some formulations will work under high temperature situations up to 225°C giving it excellent thermal stability making it ideal for charge air cooler and turbo hoses.
Food-Grade Silicone Hose:
Application: Food-grade silicone hose for fuel cell
The advancement of food-grade silicone hoses tailored for fuel cell and hybrid vehicles marks a pivotal stride in automotive technology.
These hoses are meticulously engineered to cater to the unique demands of clean energy vehicles, particularly in facilitating the seamless filling of hydrogen and the circulation of cooling water vital for fuel cell operation.
Their design incorporates flame-retardant properties to ensure safety under conditions, alongside low conductivity characteristics to prevent any electrical interference.
Moreover, the transparency of these hoses is optimized to allow the unimpeded flow of high-purity cooling water, safeguarding the functionality of fuel cells without compromise.
Difference Cover Styles For Silicone Hose:
1.Matte Surface Silicone Hose
The main function of the outer matte silicone hose is to increase the friction of the outer layer, enhance the firmness and sealing of the silicone tube and its connecting components.
Matte silicone hose has stronger wear and aging resistance, and has pressure resistance and temperature resistance. Silicone hose can be used for a long time in harsh environments.
2.Aluminum Wrapped Silicone Hose
Aluminum-wrapped silicone hose is wrapped with aluminum material to achieve stable internal and external temperatures.
Regardless of the high temperature of the internal medium or changes in the external environment, the aluminum-coated silicone hose can effectively maintain a stable temperature.
This special design not only allows it to withstand high temperatures but also resists the impact of the external environment on the internal temperature, thereby ensuring the stability and reliability of the system.
Compared with traditional silicone hoses, aluminum-wrapped silicone hoses perform better under high temperature and high-pressure conditions.
Heat Shrink Braided Sleeve Hydraulic Hose Protector:
Heat shrink braided sleeves are made of PET-DTY and HDPE materials. It has the smooth surface, strong tensile strength, explosion-proof and anti-corrosion, anti-wear and noise reduction, moisture absorption and dust prevention.Heat shrink braided sleeves have excellent wear resistance and flexibility.
Heat shrink braided sleeves are mainly used for wear-resistant and explosion-proof protection of hydraulic pipes, oil pipes, gas pipes, and other pipes in mechanical equipment, especially suitable for pipe fittings working in harsh environments.
Customized Color Of Silicone Hose：
Personalized customized services:
We know that each customer's needs are different, so we provide personalized customized services. According to the specific needs of customers, we can tailor the specifications, materials, colors and other parameters of silicone hose to ensure that the products perfectly fit the customer's application scenarios.Whether it is small batch production or mass customization, we can respond flexibly and provide cost-effective customized solutions to meet the diverse needs of customers.
What are the unique advantages of our Silicone Hose?
Point 1: High-quality silicone material
Our silicone hose are made of top-quality silicone material, which has a good reputation in the industry. This silicone material has excellent high-temperature resistance and is able to operate in a temperature range of -50°C to +250°C. This feature allows our silicone hose joints to remain stable in high-temperature environments and will not be deformed or damaged due to temperature changes. In addition, silicone materials also have good low-temperature resistance and remain flexible and elastic in extremely cold environments.
Point 2: Excellent elasticity and flexibility
Another notable feature of silicone material is its excellent elasticity and flexibility. Our silicone hose can effectively absorb impact and vibration when subjected to external forces, protecting the connection parts from damage. This feature makes our products perform particularly well in applications that require frequent bending and movement. The flexibility of silicone hose easily cope with various complex connection requirements, ensuring a stable connection whether in a narrow space or in situations that require multiple bends.
Point 3: Exquisite production technology
We have advanced production equipment and exquisite manufacturing technology, and a strict quality control system ensures the high quality of every factory product. From the selection of raw materials to the processing of finished products, we strictly control every aspect to ensure that every detail of the product meets the highest standards. Especially in the production process, we have adopted a number of innovative technologies to not only improve production efficiency, but also improve product performance and durability.
Point 4: Strict quality inspection
In order to ensure the high quality of our products, we conduct strict inspection and testing on each silicone hoses before leaving the factory. Quality control and inspection are key steps to ensure that the product meets standards and customer needs.At the same time, visual inspection and dimensional measurement are also commonly used quality control methods to ensure that the appearance and size of each silicone hose meet the design requirements. During the production process, raw materials, intermediate products and final products are strictly inspected for quality.These tests include pressure test, high temperature resistance test, anti-aging test and air leakage test. Through these rigorous tests, we ensure that each product will not have air or water leakage, cracking or other problems during use, ensure that the hose can operate stably under various working conditions. thereby providing customers with the most reliable use experience.
How to ensure the cost performance of our silicone hose?
Independent production line:
We have our own production line and advanced production equipment, which can efficiently produce high-quality silicone hose. Through independent production, we are not only able to effectively control production costs, but also ensure that every aspect of the product is under our strict supervision. We continue to introduce advanced production technology and equipment to improve production efficiency while ensuring the high quality and performance of our products.
Efficient supply chain management:
We have a complete supply chain management system. From raw material procurement to finished product delivery, every link is strictly managed and controlled. Through long-term cooperation with high-quality raw material suppliers, we ensure high quality and stable supply of raw materials. In addition, we effectively reduce production and inventory costs by optimizing production processes and inventory management, thereby providing customers with more competitive prices.
Fast and safe logistics services:
We have cooperated with a number of logistics companies and established an extensive logistics network to ensure that products are delivered to customers quickly and safely. No matter where the customer is located, we can provide timely logistics services to ensure that the customer's production and use needs are not affected. At the same time, we provide a variety of logistics solutions, and customers can choose the most suitable logistics method according to their own needs, thereby further reducing logistics costs.
Personalized customized services:
We know that each customer's needs are different, so we provide personalized customized services. According to the specific needs of customers, we can tailor the specifications, materials, colors and other parameters of silicone hose to ensure that the products perfectly fit the customer's application scenarios. Whether it is small batch production or mass customization, we can respond flexibly and provide cost-effective customized solutions to meet the diverse needs of customers.
Professional customer service:
We always adhere to customer-centricity and provide professional and timely customer service. Our customer service team is composed of experienced professionals and can provide customers with a full range of services from product selection, technical consultation to after-sales support. No matter what problems customers encounter during use, we can provide timely solutions to ensure that customers have the best experience.
Heavy Duty Spring Reinforced T-Bolt Silicone Hose Clamp
SUS 304 Stainless Steel Spring Reinforced T-Bolt Adjustable Heavy Duty Silicone Hose Clamps For Automotive Turbo Intake Intercooler Pipe
Silicone Hose Clamps are meticulously crafted to ensure seamless compatibility with silicone hoses, offering performance and durability. From precision-engineered German and American types to robust T-bolt clamps constructed with high-grade stainless steel (201/304).Whether you require clamps resistant to extrusion and shearing or ones capable of maintaining tightness amidst temperature fluctuations, we have you covered.
Spring Reinforced T-Bolt Hose Clamp Specifications:
- Material: SUS 304 Stainless Steel
- Band Width: 19mm(0.75")
- Band Thickness: 1.0mm(0.04")
Spring Reinforced T-Bolt Hose Clamp Features:
1.Adjustable range of the hose clamps band width: 19mm(0.75"), thickness:1.0mm(0.04").
2.Spring Reinforced T-Bolt hose clamp made of heavy-duty 304 stainless steel(includes steel strips,housing and screws),which is a strong and durable material.Even in harsh environmental conditions,still provides excellent corrosion and rust resistance,ensure long-lasting use and have excellent corrosion resistance. Clamps can resist the erosion of various chemicals, suitable for various industrial environments and harsh conditions, ensuring long-term stability of the pipeline system.
3.The bolt clamp with spring components can control the expansion and contraction size of the bolt for facilitating installation and clamping of the pipe, providing a safer protection for your pipe. Meanwhile, the circular arc flang process of the clamped steel band edge provides a leak-free connection that prevents sharp edges from cutting the pipe. The fine polishing of the steel band surface can protect the hose material from damage.
4.T-Bolt clamp is designed to fit 360° tightly into the pipe. The clamp size can be expanded and contracted by controlling the bolt to facilitate installation and clamping of the pipe.Simply adjust the clamp to the desired size and tighten with a wrench.
5.With strong connection force, easy and quick installation, high corrosion resistance, good adjustability, Heavy duty hose clamps widely used in ideal homes, automotive pipelines, general piping, ships, and industrial applications.
6.To eliminate concerns about break out and strip out,our stainless hose clamps is designed with a reinforced and widened steel band,featuring through-hole manufacturing craftsmanship,precise polished surface without burrs,a large torque that tightly locks and fixes hoses to effectively prevent pipeline leakage issues,and the hose will not incur any damage.
7.The sturdy stainless steel fasteners use a T-bolt spiral mechanism to allow the metal strip to pass smoothly and secure it more quickly.By deepening and improving the thread,the screws will not loosen,slip or fall out and thereby increase the stability of the product.
8.T-Bolt hose clamps for turbochargers, hoses, pipes, exhaust systems Retractable clamps ensure that hose clamps can be linked 360° without leakage.
9.Silicone Hose Clamps are meticulously crafted to ensure seamless compatibility with silicone hoses, offering performance and durability. From precision-engineered German and American types to robust T-bolt clamps constructed with high-grade stainless steel (201/304).Whether you require clamps resistant to extrusion and shearing or ones capable of maintaining tightness amidst temperature fluctuations, we have you covered.
Spring Reinfored T-Bolt Hose Clamp Application:
This robustly engineered design of Charge Air Cooler (CAC) Silicone Hose boasts a heavy wall construction, imbuing it with the resilience to tackle the pressures with ease. Tailored for heavy-duty pressure connections within the unforgiving confines of engine compartments, it thrives in environments where temperatures fluctuate wildly and pressure levels soar.
The importance of seamless compatibility between silicone hose clamps and silicone hoses:
1.Material Compatibility: The material of the silicone hose clamp needs to be compatible with the silicone hose to avoid damage to the hose due to chemical reactions or corrosion. This compatibility ensures that the hose clamp does not cause damage to the hose, thereby extending the service life of the hose.
2.Spring Reinforcement & Flanging Design: The bolt clamp with spring components can control the expansion and contraction size of the bolt for facilitating installation and clamping of the pipe, providing a safer protection for your pipe. Meanwhile, the circular arc flang process of the clamped steel band edge provides a leak-free connection that prevents sharp edges from cutting the pipe. The fine polishing of the steel band surface can protect the hose material from damage.
3.Size Matching: The size of the hose clamp must accurately match the outer diameter of the hose. This ensures that the hose clamp can tightly fix the hose while avoiding excessive compression or slippage caused by size mismatch. Size matching is essential to ensure the fixing effect of the hose clamp and prevent hose damage.
4.Long-term Stability: Good compatibility means that the hose clamp can maintain its fixing effect throughout the service life of the hose. This helps reduce maintenance requirements and improve system reliability. Long-term stability is of great significance to reducing operating costs and improving production efficiency.
5.Performance Retention: To ensure that the hose maintains its performance under various working conditions (such as temperature and pressure changes), the design and material selection of the hose clamp are crucial. The hose clamp needs to be able to adapt to these changes while maintaining its fixing and protection functions.
Detailed functions and applications of Silicone Hose Clamps:
1.Fix and position: One of the main functions of silicone hose clamps is to fix the hose and ensure its accurate position in the system. This not only helps prevent the hose from being misplaced due to movement or vibration, but is also essential to maintaining the stability and safety of the entire system. For example, in the cooling system of a car, the hose clamp can ensure that the coolant hose remains in the correct position to avoid overheating or leakage caused by misalignment.
2.Pressure protection: In many industrial applications, hoses need to withstand different pressures. Silicone hose clamps can provide additional support to help the hose resist these pressures and reduce rupture or deformation caused by excessive pressure. This protection is essential to maintain the integrity of the system and extend the service life of the hose.
3.Prevent leakage: Silicone hose clamps help prevent leakage at the connection point by tightly fixing the hose. This is essential to ensure the safe transmission of fluids, especially in applications involving hazardous chemicals or high-pressure fluids. For example, in chemical processing plants or oil drilling platforms, the use of hose clamps can significantly reduce the risk of leakage and improve operational safety.
4.System integration: Silicone hose clamps help integrate hoses into larger piping systems, providing structural stability and integrity. This helps improve the reliability and efficiency of the entire system, especially in complex industrial piping systems, where the use of hose clamps can ensure coordinated work between various components.
5.Shock and noise reduction: Hose clamps can absorb energy generated by fluid flow or external vibrations, reducing noise and vibration in the system. This is particularly important in applications that require a low-noise environment, such as hospitals, laboratories, or industrial facilities near residential areas.
How to ensure that the silicone hose clamp maintains tightness during temperature fluctuations?
1. Choose the right material: Use materials that can adapt to temperature changes without losing elasticity or strength, such as certain types of stainless steel or high-temperature resistant silicone. These materials can maintain their performance under extreme temperatures and ensure the fixing effect of the hose clamp.
2. Design considerations: When designing a hose clamp, considering the effects of thermal expansion and contraction, it may be necessary to design some adjustable parts to adapt to temperature changes. This design ensures that the hose clamp can maintain its fixing effect at different temperatures.
3. Temperature range testing: During the production process of the hose clamp, temperature range testing is carried out to ensure that it can work properly within the expected operating temperature range. This includes durability testing under high and low temperature conditions.
4. Adaptability to the use environment: When selecting a hose clamp, consider the temperature range of its use environment. Choose a hose clamp suitable for a specific temperature range to ensure its performance in actual applications.
5. Regular inspection and maintenance: Even if the hose clamp is properly designed, it is necessary to regularly check its fixing effect, especially in an environment with large temperature fluctuations. This helps to detect and solve potential problems in time, ensuring the safety and reliability of the system.
Application and market demand of silicone hose in the automotive industry:
Silicone hose plays an important role in the automotive industry, meeting diverse market needs and technical requirements.
Engine cooling system:
In the engine cooling system of modern cars, silicone hoses are used to connect water pumps, radiators, thermostats and other cooling system components.
These hoses must be able to withstand high temperature and high pressure environments to ensure effective circulation and temperature control of coolant, thereby protecting the engine from overheating damage.
Intake system:
In the intake system of the car, silicone hose is often used to connect components such as turbochargers, air flow meters and intake manifolds.These hoses need to have good high temperature resistance and air tightness to ensure that the engine obtains sufficient air flow and pressure, and improve the power performance and fuel efficiency of the car.
Market demand and development trend:
With the development of the automotive industry and technological progress, the demand for silicone hoses is increasing.
Automakers and the automotive aftermarket have higher and higher requirements for high performance, durability and environmental protection, which has led to the continuous expansion of the application scope of silicone hoses in the market.
At the same time, the rise of electric vehicles and hybrid vehicles has also provided new growth opportunities for the application of silicone hoses, such as in the cooling system and battery management system of electric vehicles.
Reinforcement Types Of Layered Fabrics:
The silicone hose boasts a durable construction, integrating either polyester,aramid or glass fiber reinforcement, providing exceptional resistance against abrasion and high temperatures.
Its robust design ensures longevity, capable of withstanding prolonged usage without succumbing to physical wear and tear.
Reinforcement Layer Types:
The outside of the inner layer is usually wrapped with one or more layers of reinforcing fibers, such as Mesh Polyester Fibers, Dense Polyester,Nomex/Aramid Fibers and Glass Fibers.
These reinforcing fibers have high strength and modulus to effectively withstand internal pressure while increasing the overall rigidity and durability of the hose.
Nomex/Aramid Rinforcement Layer:
Nomex/Aramid is a high-performance synthetic fiber known for its high strength, high modulus and light weight. This fiber has very strong wear resistance and can significantly improve the wear resistance of the hose.
Inside the silicone hose, aramid fibers are usually arranged in a spiral or braided form to form a reinforcement layer. This structure not only improves the wear resistance of the hose, but also enhances its overall mechanical strength
Aramid reinforced silicone hose can maintain its wear resistance over a wide temperature range and remain stable even in high temperature environments, which further extends the service life of the hose.
Both aramid fiber and silicone materials have good aging resistance, which means that after long-term use, the wear resistance of the hose will not decrease due to aging.
Nomex/Aramid reinforced silicone hose can be customized with different reinforcement layers and structures according to different application requirements to meet specific wear resistance requirements.
Hose Material Suitability and Performance:
Steel Ring Reinfored Silicone Hose:
The steel wire-reinforced silicone hose is external or internal covered with high-strength steel wire, allowing it to withstand higher pressures, ensuring the product's stability and reliability under various working conditions. This design not only enhances the pressure resistance of the hose but also effectively prevents extrusion and deformation of the hose, extending its service life.
Embedded within the walls of silicone hoses, the metal wire reinforcement forms a robust mesh structure. This structure not only enhances the overall strength of the hose but also significantly improves its pressure resistance capabilities. Under high-pressure or negative pressure conditions, the metal wire layer effectively distributes and absorbs pressure, preventing the hose from being squeezed, deformed, or collapsed. This ensures that the hose maintains a stable shape and performance under a wide range of operating conditions.
Highly specialised Fluorosilicone FVMQ product for Oils/Oil mists and fuel filter hoses:
Fluorosilicone hoses use a specially compounded silicone called FVMQ (Fluorosilicone Rubber). This comes in the form of a lining of Black Fluorosilicone, covered with reinforced polyester and pure silicone.
This grade is specially formulated to prevent oil from penetrating the wall.
Fluorosilicone hose the temperature range is between -50 °C/-122 °F and +175 °C/+347 °F.
Some formulations will work under high temperature situations up to 225°C giving it excellent thermal stability making it ideal for charge air cooler and turbo hoses.
Food-Grade Silicone Hose:
Application: Food-grade silicone hose for fuel cell
The advancement of food-grade silicone hoses tailored for fuel cell and hybrid vehicles marks a pivotal stride in automotive technology.
These hoses are meticulously engineered to cater to the unique demands of clean energy vehicles, particularly in facilitating the seamless filling of hydrogen and the circulation of cooling water vital for fuel cell operation.
Their design incorporates flame-retardant properties to ensure safety under conditions, alongside low conductivity characteristics to prevent any electrical interference.
Moreover, the transparency of these hoses is optimized to allow the unimpeded flow of high-purity cooling water, safeguarding the functionality of fuel cells without compromise.
Difference Cover Styles For Silicone Hose:
1.Matte Surface Silicone Hose
The main function of the outer matte silicone hose is to increase the friction of the outer layer, enhance the firmness and sealing of the silicone tube and its connecting components.
Matte silicone hose has stronger wear and aging resistance, and has pressure resistance and temperature resistance. Silicone hose can be used for a long time in harsh environments.
2.Aluminum Wrapped Silicone Hose
Aluminum-wrapped silicone hose is wrapped with aluminum material to achieve stable internal and external temperatures.
Regardless of the high temperature of the internal medium or changes in the external environment, the aluminum-coated silicone hose can effectively maintain a stable temperature.
This special design not only allows it to withstand high temperatures but also resists the impact of the external environment on the internal temperature, thereby ensuring the stability and reliability of the system.
Compared with traditional silicone hoses, aluminum-wrapped silicone hoses perform better under high temperature and high-pressure conditions.
Heat Shrink Braided Sleeve Hydraulic Hose Protector:
Heat shrink braided sleeves are made of PET-DTY and HDPE materials. It has the smooth surface, strong tensile strength, explosion-proof and anti-corrosion, anti-wear and noise reduction, moisture absorption and dust prevention.Heat shrink braided sleeves have excellent wear resistance and flexibility.
Heat shrink braided sleeves are mainly used for wear-resistant and explosion-proof protection of hydraulic pipes, oil pipes, gas pipes, and other pipes in mechanical equipment, especially suitable for pipe fittings working in harsh environments.
Customized Color Of Silicone Hose：
Personalized customized services:
We know that each customer's needs are different, so we provide personalized customized services. According to the specific needs of customers, we can tailor the specifications, materials, colors and other parameters of silicone hose to ensure that the products perfectly fit the customer's application scenarios.Whether it is small batch production or mass customization, we can respond flexibly and provide cost-effective customized solutions to meet the diverse needs of customers.
What are the unique advantages of our Silicone Hose?
Point 1: High-quality silicone material
Our silicone hose are made of top-quality silicone material, which has a good reputation in the industry. This silicone material has excellent high-temperature resistance and is able to operate in a temperature range of -50°C to +250°C. This feature allows our silicone hose joints to remain stable in high-temperature environments and will not be deformed or damaged due to temperature changes. In addition, silicone materials also have good low-temperature resistance and remain flexible and elastic in extremely cold environments.
Point 2: Excellent elasticity and flexibility
Another notable feature of silicone material is its excellent elasticity and flexibility. Our silicone hose can effectively absorb impact and vibration when subjected to external forces, protecting the connection parts from damage. This feature makes our products perform particularly well in applications that require frequent bending and movement. The flexibility of silicone hose easily cope with various complex connection requirements, ensuring a stable connection whether in a narrow space or in situations that require multiple bends.
Point 3: Exquisite production technology
We have advanced production equipment and exquisite manufacturing technology, and a strict quality control system ensures the high quality of every factory product. From the selection of raw materials to the processing of finished products, we strictly control every aspect to ensure that every detail of the product meets the highest standards. Especially in the production process, we have adopted a number of innovative technologies to not only improve production efficiency, but also improve product performance and durability.
Point 4: Strict quality inspection
In order to ensure the high quality of our products, we conduct strict inspection and testing on each silicone hoses before leaving the factory. Quality control and inspection are key steps to ensure that the product meets standards and customer needs.At the same time, visual inspection and dimensional measurement are also commonly used quality control methods to ensure that the appearance and size of each silicone hose meet the design requirements. During the production process, raw materials, intermediate products and final products are strictly inspected for quality.These tests include pressure test, high temperature resistance test, anti-aging test and air leakage test. Through these rigorous tests, we ensure that each product will not have air or water leakage, cracking or other problems during use, ensure that the hose can operate stably under various working conditions. thereby providing customers with the most reliable use experience.
How to ensure the cost performance of our silicone hose?
Independent production line:
We have our own production line and advanced production equipment, which can efficiently produce high-quality silicone hose. Through independent production, we are not only able to effectively control production costs, but also ensure that every aspect of the product is under our strict supervision. We continue to introduce advanced production technology and equipment to improve production efficiency while ensuring the high quality and performance of our products.
Efficient supply chain management:
We have a complete supply chain management system. From raw material procurement to finished product delivery, every link is strictly managed and controlled. Through long-term cooperation with high-quality raw material suppliers, we ensure high quality and stable supply of raw materials. In addition, we effectively reduce production and inventory costs by optimizing production processes and inventory management, thereby providing customers with more competitive prices.
Fast and safe logistics services:
We have cooperated with a number of logistics companies and established an extensive logistics network to ensure that products are delivered to customers quickly and safely. No matter where the customer is located, we can provide timely logistics services to ensure that the customer's production and use needs are not affected. At the same time, we provide a variety of logistics solutions, and customers can choose the most suitable logistics method according to their own needs, thereby further reducing logistics costs.
Personalized customized services:
We know that each customer's needs are different, so we provide personalized customized services. According to the specific needs of customers, we can tailor the specifications, materials, colors and other parameters of silicone hose to ensure that the products perfectly fit the customer's application scenarios. Whether it is small batch production or mass customization, we can respond flexibly and provide cost-effective customized solutions to meet the diverse needs of customers.
Professional customer service:
We always adhere to customer-centricity and provide professional and timely customer service. Our customer service team is composed of experienced professionals and can provide customers with a full range of services from product selection, technical consultation to after-sales support. No matter what problems customers encounter during use, we can provide timely solutions to ensure that customers have the best experience.
Heavy Duty Spring Reinforced T-Bolt Silicone Hose Clamp
SUS 304 Stainless Steel Spring Reinforced T-Bolt Adjustable Heavy Duty Silicone Hose Clamps For Automotive Turbo Intake Intercooler Pipe
Silicone Hose Clamps are meticulously crafted to ensure seamless compatibility with silicone hoses, offering performance and durability. From precision-engineered German and American types to robust T-bolt clamps constructed with high-grade stainless steel (201/304).Whether you require clamps resistant to extrusion and shearing or ones capable of maintaining tightness amidst temperature fluctuations, we have you covered.
Spring Reinforced T-Bolt Hose Clamp Specifications:
- Material: SUS 304 Stainless Steel
- Band Width: 19mm(0.75")
- Band Thickness: 1.0mm(0.04")
Spring Reinforced T-Bolt Hose Clamp Features:
1.Adjustable range of the hose clamps band width: 19mm(0.75"), thickness:1.0mm(0.04").
2.Spring Reinforced T-Bolt hose clamp made of heavy-duty 304 stainless steel(includes steel strips,housing and screws),which is a strong and durable material.Even in harsh environmental conditions,still provides excellent corrosion and rust resistance,ensure long-lasting use and have excellent corrosion resistance. Clamps can resist the erosion of various chemicals, suitable for various industrial environments and harsh conditions, ensuring long-term stability of the pipeline system.
3.The bolt clamp with spring components can control the expansion and contraction size of the bolt for facilitating installation and clamping of the pipe, providing a safer protection for your pipe. Meanwhile, the circular arc flang process of the clamped steel band edge provides a leak-free connection that prevents sharp edges from cutting the pipe. The fine polishing of the steel band surface can protect the hose material from damage.
4.T-Bolt clamp is designed to fit 360° tightly into the pipe. The clamp size can be expanded and contracted by controlling the bolt to facilitate installation and clamping of the pipe.Simply adjust the clamp to the desired size and tighten with a wrench.
5.With strong connection force, easy and quick installation, high corrosion resistance, good adjustability, Heavy duty hose clamps widely used in ideal homes, automotive pipelines, general piping, ships, and industrial applications.
6.To eliminate concerns about break out and strip out,our stainless hose clamps is designed with a reinforced and widened steel band,featuring through-hole manufacturing craftsmanship,precise polished surface without burrs,a large torque that tightly locks and fixes hoses to effectively prevent pipeline leakage issues,and the hose will not incur any damage.
7.The sturdy stainless steel fasteners use a T-bolt spiral mechanism to allow the metal strip to pass smoothly and secure it more quickly.By deepening and improving the thread,the screws will not loosen,slip or fall out and thereby increase the stability of the product.
8.T-Bolt hose clamps for turbochargers, hoses, pipes, exhaust systems Retractable clamps ensure that hose clamps can be linked 360° without leakage.
9.Silicone Hose Clamps are meticulously crafted to ensure seamless compatibility with silicone hoses, offering performance and durability. From precision-engineered German and American types to robust T-bolt clamps constructed with high-grade stainless steel (201/304).Whether you require clamps resistant to extrusion and shearing or ones capable of maintaining tightness amidst temperature fluctuations, we have you covered.
Spring Reinfored T-Bolt Hose Clamp Application:
This robustly engineered design of Charge Air Cooler (CAC) Silicone Hose boasts a heavy wall construction, imbuing it with the resilience to tackle the pressures with ease. Tailored for heavy-duty pressure connections within the unforgiving confines of engine compartments, it thrives in environments where temperatures fluctuate wildly and pressure levels soar.
The importance of seamless compatibility between silicone hose clamps and silicone hoses:
1.Material Compatibility: The material of the silicone hose clamp needs to be compatible with the silicone hose to avoid damage to the hose due to chemical reactions or corrosion. This compatibility ensures that the hose clamp does not cause damage to the hose, thereby extending the service life of the hose.
2.Spring Reinforcement & Flanging Design: The bolt clamp with spring components can control the expansion and contraction size of the bolt for facilitating installation and clamping of the pipe, providing a safer protection for your pipe. Meanwhile, the circular arc flang process of the clamped steel band edge provides a leak-free connection that prevents sharp edges from cutting the pipe. The fine polishing of the steel band surface can protect the hose material from damage.
3.Size Matching: The size of the hose clamp must accurately match the outer diameter of the hose. This ensures that the hose clamp can tightly fix the hose while avoiding excessive compression or slippage caused by size mismatch. Size matching is essential to ensure the fixing effect of the hose clamp and prevent hose damage.
4.Long-term Stability: Good compatibility means that the hose clamp can maintain its fixing effect throughout the service life of the hose. This helps reduce maintenance requirements and improve system reliability. Long-term stability is of great significance to reducing operating costs and improving production efficiency.
5.Performance Retention: To ensure that the hose maintains its performance under various working conditions (such as temperature and pressure changes), the design and material selection of the hose clamp are crucial. The hose clamp needs to be able to adapt to these changes while maintaining its fixing and protection functions.
Detailed functions and applications of Silicone Hose Clamps:
1.Fix and position: One of the main functions of silicone hose clamps is to fix the hose and ensure its accurate position in the system. This not only helps prevent the hose from being misplaced due to movement or vibration, but is also essential to maintaining the stability and safety of the entire system. For example, in the cooling system of a car, the hose clamp can ensure that the coolant hose remains in the correct position to avoid overheating or leakage caused by misalignment.
2.Pressure protection: In many industrial applications, hoses need to withstand different pressures. Silicone hose clamps can provide additional support to help the hose resist these pressures and reduce rupture or deformation caused by excessive pressure. This protection is essential to maintain the integrity of the system and extend the service life of the hose.
3.Prevent leakage: Silicone hose clamps help prevent leakage at the connection point by tightly fixing the hose. This is essential to ensure the safe transmission of fluids, especially in applications involving hazardous chemicals or high-pressure fluids. For example, in chemical processing plants or oil drilling platforms, the use of hose clamps can significantly reduce the risk of leakage and improve operational safety.
4.System integration: Silicone hose clamps help integrate hoses into larger piping systems, providing structural stability and integrity. This helps improve the reliability and efficiency of the entire system, especially in complex industrial piping systems, where the use of hose clamps can ensure coordinated work between various components.
5.Shock and noise reduction: Hose clamps can absorb energy generated by fluid flow or external vibrations, reducing noise and vibration in the system. This is particularly important in applications that require a low-noise environment, such as hospitals, laboratories, or industrial facilities near residential areas.
How to ensure that the silicone hose clamp maintains tightness during temperature fluctuations?
1. Choose the right material: Use materials that can adapt to temperature changes without losing elasticity or strength, such as certain types of stainless steel or high-temperature resistant silicone. These materials can maintain their performance under extreme temperatures and ensure the fixing effect of the hose clamp.
2. Design considerations: When designing a hose clamp, considering the effects of thermal expansion and contraction, it may be necessary to design some adjustable parts to adapt to temperature changes. This design ensures that the hose clamp can maintain its fixing effect at different temperatures.
3. Temperature range testing: During the production process of the hose clamp, temperature range testing is carried out to ensure that it can work properly within the expected operating temperature range. This includes durability testing under high and low temperature conditions.
4. Adaptability to the use environment: When selecting a hose clamp, consider the temperature range of its use environment. Choose a hose clamp suitable for a specific temperature range to ensure its performance in actual applications.
5. Regular inspection and maintenance: Even if the hose clamp is properly designed, it is necessary to regularly check its fixing effect, especially in an environment with large temperature fluctuations. This helps to detect and solve potential problems in time, ensuring the safety and reliability of the system.
Application and market demand of silicone hose in the automotive industry:
Silicone hose plays an important role in the automotive industry, meeting diverse market needs and technical requirements.
Engine cooling system:
In the engine cooling system of modern cars, silicone hoses are used to connect water pumps, radiators, thermostats and other cooling system components.
These hoses must be able to withstand high temperature and high pressure environments to ensure effective circulation and temperature control of coolant, thereby protecting the engine from overheating damage.
Intake system:
In the intake system of the car, silicone hose is often used to connect components such as turbochargers, air flow meters and intake manifolds.These hoses need to have good high temperature resistance and air tightness to ensure that the engine obtains sufficient air flow and pressure, and improve the power performance and fuel efficiency of the car.
Market demand and development trend:
With the development of the automotive industry and technological progress, the demand for silicone hoses is increasing.
Automakers and the automotive aftermarket have higher and higher requirements for high performance, durability and environmental protection, which has led to the continuous expansion of the application scope of silicone hoses in the market.
At the same time, the rise of electric vehicles and hybrid vehicles has also provided new growth opportunities for the application of silicone hoses, such as in the cooling system and battery management system of electric vehicles.
Reinforcement Types Of Layered Fabrics:
The silicone hose boasts a durable construction, integrating either polyester,aramid or glass fiber reinforcement, providing exceptional resistance against abrasion and high temperatures.
Its robust design ensures longevity, capable of withstanding prolonged usage without succumbing to physical wear and tear.
Reinforcement Layer Types:
The outside of the inner layer is usually wrapped with one or more layers of reinforcing fibers, such as Mesh Polyester Fibers, Dense Polyester,Nomex/Aramid Fibers and Glass Fibers.
These reinforcing fibers have high strength and modulus to effectively withstand internal pressure while increasing the overall rigidity and durability of the hose.
Nomex/Aramid Rinforcement Layer:
Nomex/Aramid is a high-performance synthetic fiber known for its high strength, high modulus and light weight. This fiber has very strong wear resistance and can significantly improve the wear resistance of the hose.
Inside the silicone hose, aramid fibers are usually arranged in a spiral or braided form to form a reinforcement layer. This structure not only improves the wear resistance of the hose, but also enhances its overall mechanical strength
Aramid reinforced silicone hose can maintain its wear resistance over a wide temperature range and remain stable even in high temperature environments, which further extends the service life of the hose.
Both aramid fiber and silicone materials have good aging resistance, which means that after long-term use, the wear resistance of the hose will not decrease due to aging.
Nomex/Aramid reinforced silicone hose can be customized with different reinforcement layers and structures according to different application requirements to meet specific wear resistance requirements.
Hose Material Suitability and Performance:
Steel Ring Reinfored Silicone Hose:
The steel wire-reinforced silicone hose is external or internal covered with high-strength steel wire, allowing it to withstand higher pressures, ensuring the product's stability and reliability under various working conditions. This design not only enhances the pressure resistance of the hose but also effectively prevents extrusion and deformation of the hose, extending its service life.
Embedded within the walls of silicone hoses, the metal wire reinforcement forms a robust mesh structure. This structure not only enhances the overall strength of the hose but also significantly improves its pressure resistance capabilities. Under high-pressure or negative pressure conditions, the metal wire layer effectively distributes and absorbs pressure, preventing the hose from being squeezed, deformed, or collapsed. This ensures that the hose maintains a stable shape and performance under a wide range of operating conditions.
Highly specialised Fluorosilicone FVMQ product for Oils/Oil mists and fuel filter hoses:
Fluorosilicone hoses use a specially compounded silicone called FVMQ (Fluorosilicone Rubber). This comes in the form of a lining of Black Fluorosilicone, covered with reinforced polyester and pure silicone.
This grade is specially formulated to prevent oil from penetrating the wall.
Fluorosilicone hose the temperature range is between -50 °C/-122 °F and +175 °C/+347 °F.
Some formulations will work under high temperature situations up to 225°C giving it excellent thermal stability making it ideal for charge air cooler and turbo hoses.
Food-Grade Silicone Hose:
Application: Food-grade silicone hose for fuel cell
The advancement of food-grade silicone hoses tailored for fuel cell and hybrid vehicles marks a pivotal stride in automotive technology.
These hoses are meticulously engineered to cater to the unique demands of clean energy vehicles, particularly in facilitating the seamless filling of hydrogen and the circulation of cooling water vital for fuel cell operation.
Their design incorporates flame-retardant properties to ensure safety under conditions, alongside low conductivity characteristics to prevent any electrical interference.
Moreover, the transparency of these hoses is optimized to allow the unimpeded flow of high-purity cooling water, safeguarding the functionality of fuel cells without compromise.
Difference Cover Styles For Silicone Hose:
1.Matte Surface Silicone Hose
The main function of the outer matte silicone hose is to increase the friction of the outer layer, enhance the firmness and sealing of the silicone tube and its connecting components.
Matte silicone hose has stronger wear and aging resistance, and has pressure resistance and temperature resistance. Silicone hose can be used for a long time in harsh environments.
2.Aluminum Wrapped Silicone Hose
Aluminum-wrapped silicone hose is wrapped with aluminum material to achieve stable internal and external temperatures.
Regardless of the high temperature of the internal medium or changes in the external environment, the aluminum-coated silicone hose can effectively maintain a stable temperature.
This special design not only allows it to withstand high temperatures but also resists the impact of the external environment on the internal temperature, thereby ensuring the stability and reliability of the system.
Compared with traditional silicone hoses, aluminum-wrapped silicone hoses perform better under high temperature and high-pressure conditions.
Heat Shrink Braided Sleeve Hydraulic Hose Protector:
Heat shrink braided sleeves are made of PET-DTY and HDPE materials. It has the smooth surface, strong tensile strength, explosion-proof and anti-corrosion, anti-wear and noise reduction, moisture absorption and dust prevention.Heat shrink braided sleeves have excellent wear resistance and flexibility.
Heat shrink braided sleeves are mainly used for wear-resistant and explosion-proof protection of hydraulic pipes, oil pipes, gas pipes, and other pipes in mechanical equipment, especially suitable for pipe fittings working in harsh environments.
Customized Color Of Silicone Hose：
Personalized customized services:
We know that each customer's needs are different, so we provide personalized customized services. According to the specific needs of customers, we can tailor the specifications, materials, colors and other parameters of silicone hose to ensure that the products perfectly fit the customer's application scenarios.Whether it is small batch production or mass customization, we can respond flexibly and provide cost-effective customized solutions to meet the diverse needs of customers.
What are the unique advantages of our Silicone Hose?
Point 1: High-quality silicone material
Our silicone hose are made of top-quality silicone material, which has a good reputation in the industry. This silicone material has excellent high-temperature resistance and is able to operate in a temperature range of -50°C to +250°C. This feature allows our silicone hose joints to remain stable in high-temperature environments and will not be deformed or damaged due to temperature changes. In addition, silicone materials also have good low-temperature resistance and remain flexible and elastic in extremely cold environments.
Point 2: Excellent elasticity and flexibility
Another notable feature of silicone material is its excellent elasticity and flexibility. Our silicone hose can effectively absorb impact and vibration when subjected to external forces, protecting the connection parts from damage. This feature makes our products perform particularly well in applications that require frequent bending and movement. The flexibility of silicone hose easily cope with various complex connection requirements, ensuring a stable connection whether in a narrow space or in situations that require multiple bends.
Point 3: Exquisite production technology
We have advanced production equipment and exquisite manufacturing technology, and a strict quality control system ensures the high quality of every factory product. From the selection of raw materials to the processing of finished products, we strictly control every aspect to ensure that every detail of the product meets the highest standards. Especially in the production process, we have adopted a number of innovative technologies to not only improve production efficiency, but also improve product performance and durability.
Point 4: Strict quality inspection
In order to ensure the high quality of our products, we conduct strict inspection and testing on each silicone hoses before leaving the factory. Quality control and inspection are key steps to ensure that the product meets standards and customer needs.At the same time, visual inspection and dimensional measurement are also commonly used quality control methods to ensure that the appearance and size of each silicone hose meet the design requirements. During the production process, raw materials, intermediate products and final products are strictly inspected for quality.These tests include pressure test, high temperature resistance test, anti-aging test and air leakage test. Through these rigorous tests, we ensure that each product will not have air or water leakage, cracking or other problems during use, ensure that the hose can operate stably under various working conditions. thereby providing customers with the most reliable use experience.
How to ensure the cost performance of our silicone hose?
Independent production line:
We have our own production line and advanced production equipment, which can efficiently produce high-quality silicone hose. Through independent production, we are not only able to effectively control production costs, but also ensure that every aspect of the product is under our strict supervision. We continue to introduce advanced production technology and equipment to improve production efficiency while ensuring the high quality and performance of our products.
Efficient supply chain management:
We have a complete supply chain management system. From raw material procurement to finished product delivery, every link is strictly managed and controlled. Through long-term cooperation with high-quality raw material suppliers, we ensure high quality and stable supply of raw materials. In addition, we effectively reduce production and inventory costs by optimizing production processes and inventory management, thereby providing customers with more competitive prices.
Fast and safe logistics services:
We have cooperated with a number of logistics companies and established an extensive logistics network to ensure that products are delivered to customers quickly and safely. No matter where the customer is located, we can provide timely logistics services to ensure that the customer's production and use needs are not affected. At the same time, we provide a variety of logistics solutions, and customers can choose the most suitable logistics method according to their own needs, thereby further reducing logistics costs.
Personalized customized services:
We know that each customer's needs are different, so we provide personalized customized services. According to the specific needs of customers, we can tailor the specifications, materials, colors and other parameters of silicone hose to ensure that the products perfectly fit the customer's application scenarios. Whether it is small batch production or mass customization, we can respond flexibly and provide cost-effective customized solutions to meet the diverse needs of customers.
Professional customer service:
We always adhere to customer-centricity and provide professional and timely customer service. Our customer service team is composed of experienced professionals and can provide customers with a full range of services from product selection, technical consultation to after-sales support. No matter what problems customers encounter during use, we can provide timely solutions to ensure that customers have the best experience.
-
0YearEstablish
TD Auto company was founded in 2014.
-
0m²Partner Factory
Owning 3000m²Advanced factory building.
-
0+Enterprise employees
Equipped with professional technical personnel.
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Product Industry knowledge
Material advantages of high performance elbow silicone hose
In the context of the rapid development of today's automobile industry, high-performance silicone hoses that connect various key components of automobiles are an indispensable component. Their material selection and performance optimization directly affect the safety and reliability of the entire vehicle. Ningbo Tiandai Auto Parts Co., Ltd. has successfully developed high-performance elbow silicone hoses with its profound technical accumulation and innovation capabilities. In terms of material advantages, this product not only shows excellent temperature resistance, pressure resistance and chemical corrosion resistance, but also has the sustainable characteristics of environmental protection and recyclability, providing strong support for the green development of the automotive industry.
High-performance elbow silicone hoses use specially formulated silicone materials to show excellent temperature resistance. Its temperature resistance range is from as low as -60°C to as high as +250°C, and it can maintain stable physical and chemical properties under extreme temperature conditions. This feature ensures that key components such as automobile cooling systems, turbocharging systems, and fuel delivery systems can operate normally in the cold northern winter or the hot southern summer, thereby providing a guarantee for the safe driving of the car.
In addition to temperature resistance, high-performance elbow silicone hoses also excel in pressure resistance and chemical corrosion resistance. Its internal structure is reinforced with high-strength fibers or woven mesh, which can withstand pressures of up to tens of megapascals, ensuring that no leakage or rupture occurs under high-pressure environments. At the same time, the silicone material itself has excellent chemical stability and can resist the erosion of a variety of commonly used automotive liquids such as gasoline, diesel, engine oil, coolant, etc., thereby extending the service life of the pipeline, reducing the frequency of replacement and reducing maintenance costs.
At a time when global environmental awareness is increasing, the environmental protection and recyclability characteristics of high-performance elbow-shaped silicone tubes are also particularly important. As a non-toxic, odorless, and harmless environmentally friendly material, silicone does not pollute the environment. In addition, its good recyclability means that the material can be reused through a specific recycling process, thereby effectively reducing resource waste and reducing the impact on the environment. This feature coincides with the green manufacturing concept that Ningbo Tiandai Auto Parts Co., Ltd. has long adhered to, and provides a solid foundation for the automotive industry to develop in a more environmentally friendly and sustainable direction.
The excellent elasticity and recovery of high-performance elbow-shaped silicone tubes are also worthy of attention. The unique molecular structure of silicone material enables it to quickly return to its original shape after being subjected to external force, maintaining the sealing and stability of the pipeline. This feature enables high-performance elbow silicone hose to bend flexibly in the complex and ever-changing interior layout of the car, reducing the number of joints and the risk of system leakage, thereby improving the overall reliability and safety of the car.
Structural design features of high performance elbow silicone hose
The core advantage of high-performance elbow silicone hose lies in its unique elbow structure design, which is derived from in-depth research and analysis of the complex pipeline system inside the car. Traditional silicone hoses usually adopt a straight line or simple bending design, which is difficult to adapt to the complex spatial layout requirements of modern automobile interiors. In contrast, high-performance elbow silicone hoses achieve flexible bending in three-dimensional space through precise mold design and advanced production technology. This innovative design not only optimizes the layout of the pipeline and reduces the number of joints, but also significantly reduces the risk of system leakage, thereby improving the reliability of the overall system.
In terms of structure, high-performance elbow silicone hose adopts a multi-layer composite structure, a design concept designed to enhance the durability and adaptability of the pipeline. The inner layer uses high-purity silicone material to ensure the purity and chemical stability of the fluid during transmission. The middle layer introduces reinforced fiber or woven mesh material, which significantly improves the pressure bearing capacity and tear resistance of the pipeline. The outer layer is made of wear-resistant and weather-resistant silicone material, which effectively resists the erosion of the pipeline by the external environment. This multi-layer composite structure design enables the high-performance elbow silicone tube to maintain excellent performance in the face of harsh environments such as high pressure, high temperature and chemical corrosion, ensuring its reliability and safety in various application scenarios.
In terms of fluid dynamics design, the high-performance elbow silicone tube has also been carefully optimized. Through precise flow field analysis and calculation, the cross-sectional shape and bending angle of the pipeline are optimized, significantly reducing the resistance and eddy current phenomenon of the fluid in the pipeline. This optimization not only improves the transmission efficiency of the fluid, but also enhances the overall performance of the system, ensuring that the fluid can be transmitted with higher efficiency. In addition, the optimized design also effectively reduces noise and vibration, thereby improving driving comfort. This is of great significance to the performance improvement and user experience improvement of modern cars.
Ningbo Tiandai Auto Parts Co., Ltd. All Rights Reserved. ALL RESERVED.
OEM High Performance Elbow Silicone Hose Factory
