Silicone Hump Hose Coupler
Reinforced High Performance & High Temperature Silicone Straight Hump Coupler Hose 2-6 Ply with Clampls For Turbo/Intercooler/Intake Piping Automotive Gerneral Purpose
Specifications:
- Material: Silicone Rubber/Fluorosilicone + Reinforced Layer of Polyester Fabric / Nomex / Aramid Fabric / Glass Fabric
- Working Temperature: -50°C + 250°C
- Working Pressure: 0.2 - 1.0 Mpa by size
- Reinforcement : 2-6ply polyester mesh construction
- Size Tolerance: +/- 0.5MM
- Color: Black/Red/Blue/Customized
- Logo: Customized
- Certificate: IATF 16949:2016
Slicone Hose Features:
1.Silicone hoses are made of 100% pure silicone, all hoses are handcrafted engineering silicone with 2-6ply reinforced polyester.It is far more superior than original rubber hoses in terms of reinforcement, temperature resistance, burst pressure tolerance and material stability.It is applied to air intake and outlet pipe in radiator system, intercooler system and turbo system. With better heat-resistance, anti corrosion, oil-resistance and high-pressure resistance, silicone hose improve the car to new level and excellent performance.
2.The silicone hose crafted for performance, hoses lengths are tailored for a variety of applications, including both performance and commercial vehicles. From enhancing induction systems to ensuring efficient cooling, these hoses are engineered to meet the demands of modern automotive systems.
3.Silicone hump hose is precision engineered and this professional series provides enhanced vibration and motion support, ideal for applications requiring increased flexibility. The design of these connectors incorporates a unique hump that helps control the amount of movement between pipes, effectively reducing pressure within the system.
4.The steel wire-reinforced silicone hose is external or internal covered with high-strength steel wire, allowing it to withstand higher pressures, ensuring the product's stability and reliability under various working conditions. This design not only enhances the pressure resistance of the hose but also effectively prevents extrusion and deformation of the hose, extending its service life.
Silicone hose is widely used in various fields to improve vehicle performance,especially suitable for the following systems:
1. Cooling system: used for the water inlet and outlet pipes of the radiator, which can maintain stable performance in high and low-temperature environments and ensure the normal operation of the engine.
2. Turbocharging system: The turbocharger has high-temperature performance and can withstand working conditions in high-temperature and high-pressure environments, ensuring efficient engine operation.
3. Air and water system: Water and air connections for the engine ensure normal cooling and supply of the engine, improving the stability and reliability of the entire system.
4.Tailored to your exact specifications, it can be customized in length, diameter, thickness and color.
5.The Silicone Hump Hose Coupler for Heavy Machinery is engineered for unparalleled endurance, specifically tailored for custom coolant plumbing setups. It's robust design ensures durability under conditions, making it ideal for demanding industrial environments.With inner diameter options ranging from 25mm to 112mm, this silicone elbow hose coupler offers versatile compatibility, seamlessly fitting into various systems with precision.
Silicone Hump Hose Coupler Application:
Car, truck, bus, racing car, heavy machine, engineering, hydrogen, water and air in automotive hydrogen fuel stacks, fluoro silicone tubes, food-grade silicone tubes, refitted car pipelines, radiator pipelines for water tanks, and other silicone tube products for automobiles, which are widely used In the automotive field.
Silicone rubber is a new type of polymer elastic material with high temperature resistance (250℃-300 ℃) and low temperature resistance (-40℃-60 ℃), good physiological stability, and the ability to withstand repeated harsh and disinfection conditions. It has resilience and small permanent deformation (no more than 50% within 48 hours at 200 ℃), breakdown voltage of (20-25KV/mm), ozone resistance, and UV resistance. Special silicone rubber has characteristics such as radiation resistance and oil resistance.
Reinforcement Types Of Layered Fabrics:
The silicone hose boasts a durable construction, integrating either polyester,aramid or glass fiber reinforcement, providing exceptional resistance against abrasion and high temperatures.
Its robust design ensures longevity, capable of withstanding prolonged usage without succumbing to physical wear and tear.
Reinforcement Layer Types:
The outside of the inner layer is usually wrapped with one or more layers of reinforcing fibers, such as Mesh Polyester Fibers, Dense Polyester,Nomex/Aramid Fibers and Glass Fibers.
These reinforcing fibers have high strength and modulus to effectively withstand internal pressure while increasing the overall rigidity and durability of the hose.
Nomex/Aramid Rinforcement Layer:
Nomex/Aramid is a high-performance synthetic fiber known for its high strength, high modulus and light weight. This fiber has very strong wear resistance and can significantly improve the wear resistance of the hose.
Inside the silicone hose, aramid fibers are usually arranged in a spiral or braided form to form a reinforcement layer. This structure not only improves the wear resistance of the hose, but also enhances its overall mechanical strength
Aramid reinforced silicone hose can maintain its wear resistance over a wide temperature range and remain stable even in high temperature environments, which further extends the service life of the hose.
Both aramid fiber and silicone materials have good aging resistance, which means that after long-term use, the wear resistance of the hose will not decrease due to aging.
Nomex/Aramid reinforced silicone hose can be customized with different reinforcement layers and structures according to different application requirements to meet specific wear resistance requirements.
Hose Material Suitability and Performance:
Steel Ring Reinfored Silicone Hose:
The steel wire-reinforced silicone hose is external or internal covered with high-strength steel wire, allowing it to withstand higher pressures, ensuring the product's stability and reliability under various working conditions. This design not only enhances the pressure resistance of the hose but also effectively prevents extrusion and deformation of the hose, extending its service life.
Embedded within the walls of silicone hoses, the metal wire reinforcement forms a robust mesh structure. This structure not only enhances the overall strength of the hose but also significantly improves its pressure resistance capabilities. Under high-pressure or negative pressure conditions, the metal wire layer effectively distributes and absorbs pressure, preventing the hose from being squeezed, deformed, or collapsed. This ensures that the hose maintains a stable shape and performance under a wide range of operating conditions.
Highly specialised Fluorosilicone FVMQ product for Oils/Oil mists and fuel filter hoses:
Fluorosilicone hoses use a specially compounded silicone called FVMQ (Fluorosilicone Rubber). This comes in the form of a lining of Black Fluorosilicone, covered with reinforced polyester and pure silicone.
This grade is specially formulated to prevent oil from penetrating the wall.
Fluorosilicone hose the temperature range is between -50 °C/-122 °F and +175 °C/+347 °F.
Some formulations will work under high temperature situations up to 225°C giving it excellent thermal stability making it ideal for charge air cooler and turbo hoses.
Food-Grade Silicone Hose:
Application: Food-grade silicone hose for fuel cell
The advancement of food-grade silicone hoses tailored for fuel cell and hybrid vehicles marks a pivotal stride in automotive technology.
These hoses are meticulously engineered to cater to the unique demands of clean energy vehicles, particularly in facilitating the seamless filling of hydrogen and the circulation of cooling water vital for fuel cell operation.
Their design incorporates flame-retardant properties to ensure safety under conditions, alongside low conductivity characteristics to prevent any electrical interference.
Moreover, the transparency of these hoses is optimized to allow the unimpeded flow of high-purity cooling water, safeguarding the functionality of fuel cells without compromise.
Difference Cover Styles For Silicone Hose:
1.Matte Surface Silicone Hose
The main function of the outer matte silicone hose is to increase the friction of the outer layer, enhance the firmness and sealing of the silicone tube and its connecting components.
Matte silicone hose has stronger wear and aging resistance, and has pressure resistance and temperature resistance. Silicone hose can be used for a long time in harsh environments.
2.Aluminum Wrapped Silicone Hose
Aluminum-wrapped silicone hose is wrapped with aluminum material to achieve stable internal and external temperatures.
Regardless of the high temperature of the internal medium or changes in the external environment, the aluminum-coated silicone hose can effectively maintain a stable temperature.
This special design not only allows it to withstand high temperatures but also resists the impact of the external environment on the internal temperature, thereby ensuring the stability and reliability of the system.
Compared with traditional silicone hoses, aluminum-wrapped silicone hoses perform better under high temperature and high-pressure conditions.
Heat Shrink Braided Sleeve Hydraulic Hose Protector:
Heat shrink braided sleeves are made of PET-DTY and HDPE materials. It has the smooth surface, strong tensile strength, explosion-proof and anti-corrosion, anti-wear and noise reduction, moisture absorption and dust prevention.Heat shrink braided sleeves have excellent wear resistance and flexibility.
Heat shrink braided sleeves are mainly used for wear-resistant and explosion-proof protection of hydraulic pipes, oil pipes, gas pipes, and other pipes in mechanical equipment, especially suitable for pipe fittings working in harsh environments.
Customized Color Of Silicone Hose：
Personalized customized services:
We know that each customer's needs are different, so we provide personalized customized services. According to the specific needs of customers, we can tailor the specifications, materials, colors and other parameters of silicone hose to ensure that the products perfectly fit the customer's application scenarios.Whether it is small batch production or mass customization, we can respond flexibly and provide cost-effective customized solutions to meet the diverse needs of customers.
Why does Slicone Humps Hose use a unique hump design?
In modern industrial fluid transmission systems, pipes and hoses are indispensable connecting components, and their design and performance directly affect the operating efficiency and safety of the entire system. Among many hose products, Slicone Humps Hose stands out with its unique hump design and has won the favor of a large number of users. Why does Slicone Humps Hose use this unique design?
The hump design of Slicone Humps Hose is not out of thin air, but is based on in-depth research and exploration of actual engineering application needs. In traditional hose design, some curved or raised parts are often added to the hose due to pipeline layout and connection needs. However, these parts often increase the pressure loss of the hose, reduce the transmission efficiency, and may cause the hose to be damaged during use. In order to solve these problems, engineers began to seek a design that can meet the needs of pipeline layout and improve the performance of the hose. After many trials and improvements, they finally created a unique hump design.
The raised part of the hump design can disperse the stress of the hose when it is under pressure, making the stress distribution more uniform. In this way, the hose is not easy to break or damage when it is under high pressure, thereby improving its service life and safety. And the special shape of the hump design can optimize the flow path of the fluid and reduce the turbulence and resistance of the fluid in the hose. This helps to reduce pressure loss and improve the transmission efficiency of the fluid. This design can also adapt to complex pipeline layouts. The flexibility of the hump design allows Slicone Humps Hose to easily adapt to various complex pipeline layouts. Whether it is a right-angle turn, an inclined layout or other special shapes, the hump design can easily cope with it, ensuring the smooth installation and use of the hose. Finally, the raised part of the hump design can be used as an identification or reference point for the hose, allowing installers to quickly locate and adjust it during installation, and also making the hose easier to disassemble and replace during maintenance.
The hump design of Slicone Humps Hose has shown excellent performance in practical applications. In the fields of petrochemicals, electric power, aerospace, etc., this hose is widely used in various fluid transmission systems. For example, in the field of petrochemicals, Slicone Humps Hose can withstand the impact of high temperature, high pressure and corrosive fluids to ensure the safe and stable operation of the pipeline system. In the field of electric power, it can transmit media such as high-temperature steam and hot water, providing a strong guarantee for the normal operation of power plants. In the aerospace field, the lightweight and high performance of Slicone Humps Hose make it one of the indispensable parts in aircraft.
Why Choose Silicone Hump Hose?
1.Exceptional Temperature Resistance
Silicone hump hoses can withstand extreme temperatures, ranging from -50°C to +250°C. This makes them suitable for applications that involve high-temperature fluids or environments. Unlike other materials that may become brittle or degrade under such conditions, silicone maintains its flexibility and integrity.
2.Chemical and Environmental Resistance
Silicone hoses are resistant to a wide range of chemicals, including acids, alkalis, and solvents. This chemical resistance ensures that the hoses do not degrade or react with the substances they transport, making them ideal for use in chemical processing, medical, and food industries. Additionally, silicone hoses are resistant to UV light, ozone, and weathering, which prolongs their lifespan even in outdoor or harsh environments.
3.Flexibility and Durability
Silicone hump hoses are highly flexible, allowing for easy installation in tight or complex spaces. Their flexibility does not compromise their durability; these hoses can withstand repeated bending, flexing, and compressing without cracking or losing their shape. This combination of flexibility and durability makes silicone hoses suitable for dynamic applications where movement or vibration is involved.
4.Non-Toxic and Biocompatible
For applications in the medical and food industries, the non-toxic and biocompatible nature of silicone is crucial. Silicone hoses do not release harmful substances and can be sterilized, ensuring they meet the stringent hygiene and safety standards required in these industries. This property also makes silicone hoses ideal for applications where the purity of the transported material must be maintained.
5.Customization and Versatility
Manufacturers can tailor silicone hump hoses to meet specific needs, such as adding reinforcement for increased pressure resistance or altering the formulation for improved flexibility or flame retardance. This customization capability ensures that silicone hoses can be designed to meet the exact specifications of different applications, enhancing their versatility and performance.
Application and market demand of silicone hose in the automotive industry:
Silicone hose plays an important role in the automotive industry, meeting diverse market needs and technical requirements.
Engine cooling system:
In the engine cooling system of modern cars, silicone hoses are used to connect water pumps, radiators, thermostats and other cooling system components.
These hoses must be able to withstand high temperature and high pressure environments to ensure effective circulation and temperature control of coolant, thereby protecting the engine from overheating damage.
Intake system:
In the intake system of the car, silicone hose is often used to connect components such as turbochargers, air flow meters and intake manifolds.These hoses need to have good high temperature resistance and air tightness to ensure that the engine obtains sufficient air flow and pressure, and improve the power performance and fuel efficiency of the car.
Market demand and development trend:
With the development of the automotive industry and technological progress, the demand for silicone hoses is increasing.
Automakers and the automotive aftermarket have higher and higher requirements for high performance, durability and environmental protection, which has led to the continuous expansion of the application scope of silicone hoses in the market.
At the same time, the rise of electric vehicles and hybrid vehicles has also provided new growth opportunities for the application of silicone 90 degree elbow reducer hoses, such as in the cooling system and battery management system of electric vehicles.
How flexible is the Universal Silicone Hose in terms of bending and twisting during installation?
The flexibility of Universal Silicone Hose in terms of bending and twisting during installation is a critical parameter for many applications. This flexibility is determined by several factors, including the hose's wall thickness, diameter, and the specific silicone formulation used in its construction.
Material Composition:
Universal Silicone Hoses are crafted from high-grade silicone rubber, which is renowned for its superior flexibility compared to other materials. Silicone rubber's polymer structure features long chains of molecules that can stretch and compress without breaking, enabling the hose to bend and twist significantly. This elasticity is essential for applications where hoses must navigate around obstacles or fit into tight spaces. Silicone's resistance to deformation means that it maintains its shape and functionality over time, even after repeated bending and twisting.
Wall Thickness:
The flexibility of a silicone hose is inversely proportional to its wall thickness. Thinner walls provide increased flexibility, allowing the hose to bend with minimal resistance. This is particularly advantageous in applications where the hose must follow complex pathways or fit into constrained environments. However, thinner walls may compromise the hose's ability to withstand internal pressures and external abrasions. Therefore, selecting the appropriate wall thickness involves balancing the need for flexibility with the demands for durability and pressure resistance. For high-pressure applications, a slightly thicker wall may be necessary to ensure the hose’s integrity while still providing sufficient flexibility.
Diameter:
The internal and external diameters of the hose play a crucial role in determining its flexibility. Hoses with smaller diameters are inherently more flexible and can achieve tighter bends without kinking. This makes them ideal for applications with intricate routing requirements. Conversely, larger diameter hoses, while stiffer, can transport greater volumes of fluid or air. In applications where both large diameter and flexibility are needed, specialized designs with corrugations or spiral reinforcements may be employed to enhance pliability without sacrificing flow capacity.
Reinforcement:
Many Universal Silicone Hoses incorporate reinforcement layers, such as polyester, fiberglass, or aramid fibers, to bolster their mechanical strength. While reinforcement enhances the hose’s ability to handle higher pressures and resist mechanical damage, it can slightly reduce flexibility. However, advanced manufacturing techniques have enabled the development of reinforced hoses that maintain considerable flexibility. The choice of reinforcement material and its placement within the hose structure can be optimized to achieve the desired balance between strength and flexibility, ensuring reliable performance in demanding environments.
Temperature Range:
One of the key advantages of silicone hoses is their ability to maintain flexibility across a wide temperature range, typically from -50°C to +250°C (-122°F to +482°F). This temperature resilience is critical in applications subjected to extreme thermal conditions. In low temperatures, where other materials might become brittle and crack, silicone hoses remain pliable, preventing failures and ensuring continued operation. In high temperatures, silicone’s thermal stability prevents it from becoming soft and losing shape, which is essential for applications like automotive engines or industrial machinery that experience significant heat fluctuations.
What material composition and properties for the silicone hose?
1.High performance silicone hose owe their exceptional performance and versatility to their unique material composition, primarily consisting of silicone rubber - a synthetic elastomer renowned for its remarkable properties. Silicone rubber is derived from silicon, a chemical element abundant in nature, which undergoes a series of polymerization processes to form a resilient and flexible material ideally suited for various industrial applications.
2.The molecular structure of silicone rubber endows it with several advantageous properties that distinguish it from other elastomers.Firstly, its inherent heat resistance is unparalleled, allowing silicone hoses to withstand extreme temperatures ranging from sub-zero conditions to elevated levels exceeding 200°C without experiencing significant degradation. This thermal stability makes silicone hoses indispensable in applications where exposure to heat is a constant factor, such as automotive engines, industrial ovens, and aerospace propulsion systems. Silicone rubber exhibits remarkable flexibility and elasticity, enabling silicone hoses to bend, twist, and flex without losing their structural integrity or compromising fluid flow. This inherent flexibility not only simplifies installation and routing within complex machinery configurations but also enhances resistance to mechanical stress and fatigue, thereby prolonging service life and minimizing the risk of premature failure. Silicone hoses boast exceptional resistance to a wide range of chemicals, oils, fuels, and solvents commonly encountered in industrial environments.
3.Unlike traditional rubber hoses, which may swell, degrade, or deteriorate upon exposure to certain fluids, silicone hoses remain inert and unaffected, maintaining their performance and reliability over extended periods. This chemical inertness makes silicone hoses the preferred choice for applications where compatibility with diverse media is essential, such as hydraulic systems, chemical processing plants, and pharmaceutical manufacturing facilities. Silicone rubber exhibits excellent electrical insulation properties, making silicone hoses suitable for use in electrical machinery and equipment. By effectively isolating electrical components from potential hazards such as moisture, dust, and contaminants, silicone hoses help ensure the safety and reliability of electrical systems, thereby minimizing the risk of malfunctions, short circuits, and electrical fires.
4.In addition to their intrinsic material properties, silicone hoses can be further enhanced through the incorporation of reinforcements such as polyester or aramid fibers. These reinforcements impart additional strength, pressure resistance, and dimensional stability to silicone hoses, making them capable of withstanding higher operating pressures and mechanical loads. Reinforced silicone hoses find applications in high-performance automotive cooling systems, turbocharger installations, and hydraulic machinery where durability and reliability are paramount.
What are the unique advantages of our Silicone Hose?
Point 1: High-quality silicone material
Our silicone hose are made of top-quality silicone material, which has a good reputation in the industry. This silicone material has excellent high-temperature resistance and is able to operate in a temperature range of -50°C to +250°C. This feature allows our silicone hose joints to remain stable in high-temperature environments and will not be deformed or damaged due to temperature changes. In addition, silicone materials also have good low-temperature resistance and remain flexible and elastic in extremely cold environments.
Point 2: Excellent elasticity and flexibility
Another notable feature of silicone material is its excellent elasticity and flexibility. Our silicone hose can effectively absorb impact and vibration when subjected to external forces, protecting the connection parts from damage. This feature makes our products perform particularly well in applications that require frequent bending and movement. The flexibility of silicone hose easily cope with various complex connection requirements, ensuring a stable connection whether in a narrow space or in situations that require multiple bends.
Point 3: Exquisite production technology
We have advanced production equipment and exquisite manufacturing technology, and a strict quality control system ensures the high quality of every factory product. From the selection of raw materials to the processing of finished products, we strictly control every aspect to ensure that every detail of the product meets the highest standards. Especially in the production process, we have adopted a number of innovative technologies to not only improve production efficiency, but also improve product performance and durability.
Point 4: Strict quality inspection
In order to ensure the high quality of our products, we conduct strict inspection and testing on each silicone hoses before leaving the factory. Quality control and inspection are key steps to ensure that the product meets standards and customer needs.At the same time, visual inspection and dimensional measurement are also commonly used quality control methods to ensure that the appearance and size of each silicone hose meet the design requirements. During the production process, raw materials, intermediate products and final products are strictly inspected for quality.These tests include pressure test, high temperature resistance test, anti-aging test and air leakage test. Through these rigorous tests, we ensure that each product will not have air or water leakage, cracking or other problems during use, ensure that the hose can operate stably under various working conditions. thereby providing customers with the most reliable use experience.
How to ensure the cost performance of our silicone hose?
1.Independent production line:
We have our own production line and advanced production equipment, which can efficiently produce high-quality silicone hose. Through independent production, we are not only able to effectively control production costs, but also ensure that every aspect of the product is under our strict supervision. We continue to introduce advanced production technology and equipment to improve production efficiency while ensuring the high quality and performance of our products.
2.Efficient supply chain management:
We have a complete supply chain management system. From raw material procurement to finished product delivery, every link is strictly managed and controlled. Through long-term cooperation with high-quality raw material suppliers, we ensure high quality and stable supply of raw materials. In addition, we effectively reduce production and inventory costs by optimizing production processes and inventory management, thereby providing customers with more competitive prices.
3.Fast and safe logistics services:
We have cooperated with a number of logistics companies and established an extensive logistics network to ensure that products are delivered to customers quickly and safely. No matter where the customer is located, we can provide timely logistics services to ensure that the customer's production and use needs are not affected. At the same time, we provide a variety of logistics solutions, and customers can choose the most suitable logistics method according to their own needs, thereby further reducing logistics costs.
4.Personalized customized services:
We know that each customer's needs are different, so we provide personalized customized services. According to the specific needs of customers, we can tailor the specifications, materials, colors and other parameters of silicone hose to ensure that the products perfectly fit the customer's application scenarios. Whether it is small batch production or mass customization, we can respond flexibly and provide cost-effective customized solutions to meet the diverse needs of customers.
5.Professional customer service:
We always adhere to customer-centricity and provide professional and timely customer service. Our customer service team is composed of experienced professionals and can provide customers with a full range of services from product selection, technical consultation to after-sales support. No matter what problems customers encounter during use, we can provide timely solutions to ensure that customers have the best experience.
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